Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters

Cleaning-in-place (CIP) is a critical process across various industries, particularly in the food industry, where maintaining sanitation without equipment disassembly is imperative. However, challenges such as cross-contamination and escalating sanitation costs may arise when protocols are not dilig...

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Main Authors: Asming, Nur Aziemah Adilah, Ab Aziz, Norashikin, Mohd Thani, Nurfatimah, Khalid, Nurul Izzah
Format: Article
Language:English
Published: Hibiscus Publisher Enterprise 2024
Online Access:http://psasir.upm.edu.my/id/eprint/120993/
http://psasir.upm.edu.my/id/eprint/120993/1/120993.pdf
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author Asming, Nur Aziemah Adilah
Ab Aziz, Norashikin
Mohd Thani, Nurfatimah
Khalid, Nurul Izzah
author_facet Asming, Nur Aziemah Adilah
Ab Aziz, Norashikin
Mohd Thani, Nurfatimah
Khalid, Nurul Izzah
author_sort Asming, Nur Aziemah Adilah
building UPM Institutional Repository
collection Online Access
description Cleaning-in-place (CIP) is a critical process across various industries, particularly in the food industry, where maintaining sanitation without equipment disassembly is imperative. However, challenges such as cross-contamination and escalating sanitation costs may arise when protocols are not diligently followed. This research focuses on optimizing the CIP techniques to mitigate milk fouling deposits in the dairy industry by strategically manipulating cleaning parameters. A physical model using raw milk to simulate industrial scenarios was prepared, followed by laboratory-scale sanitation experiments. Here, the Box–Behnken experimental design was employed to determine the optimal cleaning parameters for the detergent cycle step. The investigation evaluated the effects of temperatures (30°C, 50°C, 70°C), mixing ratio of cleaning solution (water: cleaning detergent) (0:50, 1:50, 1:100), and fluid velocities (0.5 m/s, 1.0 m/s, 1.5 m/s) on the removal of milk fouling deposits. The cleaning solution used in this work falls under the anionic chemical family and was used to clean equipment in the food industry. The cleaning time for the removal of milk fouling deposits was measured during the sanitation experiments. The optimal conditions were found at 60°C, detergent ratio 1:83, and fluid velocity 1.5 m/s, reducing cleaning time to 11.58 minutes for 100% removal from stainless-steel surfaces. These findings challenge the commonly practiced 30-minute detergent cycle step, highlighting potential time and cost savings. The study highlights temperature and fluid velocity's vital role in enhancing CIP efficiency, providing practical insights for dairy industry improvements.
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institution Universiti Putra Malaysia
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language English
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spelling upm-1209932025-10-17T03:41:15Z http://psasir.upm.edu.my/id/eprint/120993/ Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters Asming, Nur Aziemah Adilah Ab Aziz, Norashikin Mohd Thani, Nurfatimah Khalid, Nurul Izzah Cleaning-in-place (CIP) is a critical process across various industries, particularly in the food industry, where maintaining sanitation without equipment disassembly is imperative. However, challenges such as cross-contamination and escalating sanitation costs may arise when protocols are not diligently followed. This research focuses on optimizing the CIP techniques to mitigate milk fouling deposits in the dairy industry by strategically manipulating cleaning parameters. A physical model using raw milk to simulate industrial scenarios was prepared, followed by laboratory-scale sanitation experiments. Here, the Box–Behnken experimental design was employed to determine the optimal cleaning parameters for the detergent cycle step. The investigation evaluated the effects of temperatures (30°C, 50°C, 70°C), mixing ratio of cleaning solution (water: cleaning detergent) (0:50, 1:50, 1:100), and fluid velocities (0.5 m/s, 1.0 m/s, 1.5 m/s) on the removal of milk fouling deposits. The cleaning solution used in this work falls under the anionic chemical family and was used to clean equipment in the food industry. The cleaning time for the removal of milk fouling deposits was measured during the sanitation experiments. The optimal conditions were found at 60°C, detergent ratio 1:83, and fluid velocity 1.5 m/s, reducing cleaning time to 11.58 minutes for 100% removal from stainless-steel surfaces. These findings challenge the commonly practiced 30-minute detergent cycle step, highlighting potential time and cost savings. The study highlights temperature and fluid velocity's vital role in enhancing CIP efficiency, providing practical insights for dairy industry improvements. Hibiscus Publisher Enterprise 2024-07-31 Article PeerReviewed text en cc_by_4 http://psasir.upm.edu.my/id/eprint/120993/1/120993.pdf Asming, Nur Aziemah Adilah and Ab Aziz, Norashikin and Mohd Thani, Nurfatimah and Khalid, Nurul Izzah (2024) Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters. Journal of Biochemistry, Microbiology and Biotechnology, 12 (SP1). pp. 61-64. ISSN 2289-5779 https://journal.hibiscuspublisher.com/index.php/JOBIMB/article/view/944 10.54987/jobimb.v12isp1.944
spellingShingle Asming, Nur Aziemah Adilah
Ab Aziz, Norashikin
Mohd Thani, Nurfatimah
Khalid, Nurul Izzah
Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title_full Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title_fullStr Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title_full_unstemmed Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title_short Optimization of cleaning-in-place (CIP) procedure of milk fouling deposit using different cleaning parameters
title_sort optimization of cleaning-in-place (cip) procedure of milk fouling deposit using different cleaning parameters
url http://psasir.upm.edu.my/id/eprint/120993/
http://psasir.upm.edu.my/id/eprint/120993/
http://psasir.upm.edu.my/id/eprint/120993/
http://psasir.upm.edu.my/id/eprint/120993/1/120993.pdf