Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis

This study investigates the effect of preheat temperature, blank holder force and feed rate on the formability of polypropylene based Fibre-Metal Laminates. Finite element method combined with Design of Experiments was used to determine the influence of the forming process parameters. The design of...

Full description

Bibliographic Details
Main Author: Sivakumar, Dhar Malingam
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2009
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/4180/
http://eprints.utem.edu.my/id/eprint/4180/1/Siva3.pdf
_version_ 1848887001561956352
author Sivakumar, Dhar Malingam
author_facet Sivakumar, Dhar Malingam
author_sort Sivakumar, Dhar Malingam
building UTeM Institutional Repository
collection Online Access
description This study investigates the effect of preheat temperature, blank holder force and feed rate on the formability of polypropylene based Fibre-Metal Laminates. Finite element method combined with Design of Experiments was used to determine the influence of the forming process parameters. The design of experiments was used to identify the relative influence of each process parameter considered in this study. A reduced set of coupled structural-thermal simulations using Ls-Dyna were carried out using a L9 orthogonal array. Simulations were carried out on the forming of domes. It was found that the blank holder force has the greatest influence to increase the minor/major ratios followed by feed rate and pre heat temperature. A more thorough investigation of preheat temperature illustrated an optimum preheat temperature at 130 °C.
first_indexed 2025-11-15T19:47:27Z
format Article
id utem-4180
institution Universiti Teknikal Malaysia Melaka
institution_category Local University
language English
last_indexed 2025-11-15T19:47:27Z
publishDate 2009
publisher Trans Tech Publications, Switzerland
recordtype eprints
repository_type Digital Repository
spelling utem-41802021-12-30T11:37:44Z http://eprints.utem.edu.my/id/eprint/4180/ Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis Sivakumar, Dhar Malingam TJ Mechanical engineering and machinery This study investigates the effect of preheat temperature, blank holder force and feed rate on the formability of polypropylene based Fibre-Metal Laminates. Finite element method combined with Design of Experiments was used to determine the influence of the forming process parameters. The design of experiments was used to identify the relative influence of each process parameter considered in this study. A reduced set of coupled structural-thermal simulations using Ls-Dyna were carried out using a L9 orthogonal array. Simulations were carried out on the forming of domes. It was found that the blank holder force has the greatest influence to increase the minor/major ratios followed by feed rate and pre heat temperature. A more thorough investigation of preheat temperature illustrated an optimum preheat temperature at 130 °C. Trans Tech Publications, Switzerland 2009 Article PeerReviewed application/pdf en http://eprints.utem.edu.my/id/eprint/4180/1/Siva3.pdf Sivakumar, Dhar Malingam (2009) Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis. Key Engineering Materials, 410-41. pp. 263-269. ISSN 1013-9826
spellingShingle TJ Mechanical engineering and machinery
Sivakumar, Dhar Malingam
Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title_full Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title_fullStr Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title_full_unstemmed Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title_short Process Variables Optimisation of Polypropylene Based Fibre-Metal Laminates Forming using Finite Element Analysis
title_sort process variables optimisation of polypropylene based fibre-metal laminates forming using finite element analysis
topic TJ Mechanical engineering and machinery
url http://eprints.utem.edu.my/id/eprint/4180/
http://eprints.utem.edu.my/id/eprint/4180/1/Siva3.pdf