Vibration-Fatigue Assessment On Electronics Interconnections

Many devices consist of electronic parts and can be operated in a certain vibration environment for some instant without undergoing failure. Interconnection or joint plays a very important role in electronic devices to connect various electrical and mechanical parts altogether. Electrically conducti...

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Main Author: Wong, Zie Jen
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2022
Subjects:
Online Access:http://eprints.usm.my/55536/
http://eprints.usm.my/55536/1/Vibration-Fatigue%20Assessment%20On%20Electronics%20Interconnections_Wong%20Zie%20Jen.pdf
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author Wong, Zie Jen
author_facet Wong, Zie Jen
author_sort Wong, Zie Jen
building USM Institutional Repository
collection Online Access
description Many devices consist of electronic parts and can be operated in a certain vibration environment for some instant without undergoing failure. Interconnection or joint plays a very important role in electronic devices to connect various electrical and mechanical parts altogether. Electrically conductive adhesives (ECA) are becoming a trend for the green substitute of solder as electronic interconnections. However, reliability of the ECA joint has not been adequately addressed in academic papers. The main objective of this study is to perform the vibration fatigue assessment of electrically conductive adhesive under vibration loading. Different combination of ECA materials including epoxy, silicone, and acrylate is assigned into a total of 8 simulation models with high-quality meshing. Next, modal analysis is carried out to determine the natural frequencies and mode shapes of model from 0 Hz to 2000 Hz. It is followed by the random vibration analysis and harmonic response analysis with the input PSD curve referred to JEDEC Standard. Lastly, Steinberg fatigue model is used to estimate the number of fatigue cycles and fatigue damage. Based on FEA results, maximum output of response occurs at, or near the dominate natural frequency at 1st vibration mode. This analysis helps engineers to consider changing the design to shift or even eliminate that natural frequency. On the other hand, it can be concluded that increasing elastic modulus, and thus stiffness as well as decreasing inertial mass of component can increase the fundamental frequency which in turn results in extended fatigue life. Acrylate with high elastic modulus and low mass density among polymer types can thus has highest vibration reliability to withstand vibration induced stress compared to epoxy and silicone ECAs. Overall, the effect of mechanical properties of different solder, substrates and die materials in a circuit board assembly on the vibration reliability of electrically conductive adhesive (ECA) is identified.
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institution Universiti Sains Malaysia
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language English
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spelling usm-555362022-11-08T00:55:57Z http://eprints.usm.my/55536/ Vibration-Fatigue Assessment On Electronics Interconnections Wong, Zie Jen T Technology TJ Mechanical engineering and machinery Many devices consist of electronic parts and can be operated in a certain vibration environment for some instant without undergoing failure. Interconnection or joint plays a very important role in electronic devices to connect various electrical and mechanical parts altogether. Electrically conductive adhesives (ECA) are becoming a trend for the green substitute of solder as electronic interconnections. However, reliability of the ECA joint has not been adequately addressed in academic papers. The main objective of this study is to perform the vibration fatigue assessment of electrically conductive adhesive under vibration loading. Different combination of ECA materials including epoxy, silicone, and acrylate is assigned into a total of 8 simulation models with high-quality meshing. Next, modal analysis is carried out to determine the natural frequencies and mode shapes of model from 0 Hz to 2000 Hz. It is followed by the random vibration analysis and harmonic response analysis with the input PSD curve referred to JEDEC Standard. Lastly, Steinberg fatigue model is used to estimate the number of fatigue cycles and fatigue damage. Based on FEA results, maximum output of response occurs at, or near the dominate natural frequency at 1st vibration mode. This analysis helps engineers to consider changing the design to shift or even eliminate that natural frequency. On the other hand, it can be concluded that increasing elastic modulus, and thus stiffness as well as decreasing inertial mass of component can increase the fundamental frequency which in turn results in extended fatigue life. Acrylate with high elastic modulus and low mass density among polymer types can thus has highest vibration reliability to withstand vibration induced stress compared to epoxy and silicone ECAs. Overall, the effect of mechanical properties of different solder, substrates and die materials in a circuit board assembly on the vibration reliability of electrically conductive adhesive (ECA) is identified. Universiti Sains Malaysia 2022-07-24 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/55536/1/Vibration-Fatigue%20Assessment%20On%20Electronics%20Interconnections_Wong%20Zie%20Jen.pdf Wong, Zie Jen (2022) Vibration-Fatigue Assessment On Electronics Interconnections. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanikal. (Submitted)
spellingShingle T Technology
TJ Mechanical engineering and machinery
Wong, Zie Jen
Vibration-Fatigue Assessment On Electronics Interconnections
title Vibration-Fatigue Assessment On Electronics Interconnections
title_full Vibration-Fatigue Assessment On Electronics Interconnections
title_fullStr Vibration-Fatigue Assessment On Electronics Interconnections
title_full_unstemmed Vibration-Fatigue Assessment On Electronics Interconnections
title_short Vibration-Fatigue Assessment On Electronics Interconnections
title_sort vibration-fatigue assessment on electronics interconnections
topic T Technology
TJ Mechanical engineering and machinery
url http://eprints.usm.my/55536/
http://eprints.usm.my/55536/1/Vibration-Fatigue%20Assessment%20On%20Electronics%20Interconnections_Wong%20Zie%20Jen.pdf