Investigation of geometrical defect of AA6061-T4 cold embossing using FEM

Accuracy of the net-shape manufacturing such as forging becomes critical as the process depends on many factors. Defect will harm the assembly tend to affect the performance of the part. Therefore, it must be detected and minimized it as soon as the manufacturing begins. Small size and complexity of...

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Main Authors: Abdullah, Ahmad Baharuddin, Salit, Mohd Sapuan, Samad, Zahurin, M. Tandur, Khaleed Hussain, Abdul Aziz, Nuraini
Format: Article
Language:English
Published: Trans Tech Publications 2012
Online Access:http://psasir.upm.edu.my/id/eprint/23340/
http://psasir.upm.edu.my/id/eprint/23340/1/Investigation%20of%20geometrical%20defect%20of%20AA6061-T4%20cold%20embossing%20using%20FEM.pdf
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author Abdullah, Ahmad Baharuddin
Salit, Mohd Sapuan
Samad, Zahurin
M. Tandur, Khaleed Hussain
Abdul Aziz, Nuraini
author_facet Abdullah, Ahmad Baharuddin
Salit, Mohd Sapuan
Samad, Zahurin
M. Tandur, Khaleed Hussain
Abdul Aziz, Nuraini
author_sort Abdullah, Ahmad Baharuddin
building UPM Institutional Repository
collection Online Access
description Accuracy of the net-shape manufacturing such as forging becomes critical as the process depends on many factors. Defect will harm the assembly tend to affect the performance of the part. Therefore, it must be detected and minimized it as soon as the manufacturing begins. Small size and complexity of the part limits the defective part to be assessed. The paper presents an investigation on the defect of the cold embossing pin. In this work, the effect of design and process parameters to the formation of defect was studied using 2-D FE analysis. The defect can be measured based on the incomplete filling of the region from the FE result. The results show that, the FE observations are in good agreement with the experimental result.
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institution Universiti Putra Malaysia
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language English
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publishDate 2012
publisher Trans Tech Publications
recordtype eprints
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spelling upm-233402016-11-07T10:41:16Z http://psasir.upm.edu.my/id/eprint/23340/ Investigation of geometrical defect of AA6061-T4 cold embossing using FEM Abdullah, Ahmad Baharuddin Salit, Mohd Sapuan Samad, Zahurin M. Tandur, Khaleed Hussain Abdul Aziz, Nuraini Accuracy of the net-shape manufacturing such as forging becomes critical as the process depends on many factors. Defect will harm the assembly tend to affect the performance of the part. Therefore, it must be detected and minimized it as soon as the manufacturing begins. Small size and complexity of the part limits the defective part to be assessed. The paper presents an investigation on the defect of the cold embossing pin. In this work, the effect of design and process parameters to the formation of defect was studied using 2-D FE analysis. The defect can be measured based on the incomplete filling of the region from the FE result. The results show that, the FE observations are in good agreement with the experimental result. Trans Tech Publications 2012 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/23340/1/Investigation%20of%20geometrical%20defect%20of%20AA6061-T4%20cold%20embossing%20using%20FEM.pdf Abdullah, Ahmad Baharuddin and Salit, Mohd Sapuan and Samad, Zahurin and M. Tandur, Khaleed Hussain and Abdul Aziz, Nuraini (2012) Investigation of geometrical defect of AA6061-T4 cold embossing using FEM. Applied Mechanics and Materials, 110-116. pp. 2337-2341. ISSN 1660-9336; ESSN: 1662-7482 http://www.scientific.net/AMM.110-116.2337 10.4028/www.scientific.net/AMM.110-116.2337
spellingShingle Abdullah, Ahmad Baharuddin
Salit, Mohd Sapuan
Samad, Zahurin
M. Tandur, Khaleed Hussain
Abdul Aziz, Nuraini
Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title_full Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title_fullStr Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title_full_unstemmed Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title_short Investigation of geometrical defect of AA6061-T4 cold embossing using FEM
title_sort investigation of geometrical defect of aa6061-t4 cold embossing using fem
url http://psasir.upm.edu.my/id/eprint/23340/
http://psasir.upm.edu.my/id/eprint/23340/
http://psasir.upm.edu.my/id/eprint/23340/
http://psasir.upm.edu.my/id/eprint/23340/1/Investigation%20of%20geometrical%20defect%20of%20AA6061-T4%20cold%20embossing%20using%20FEM.pdf