Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel
This study aims to eliminate the use of oil-based lubricants in the metal forming process by integrating a new tribological system of double-layered Carbon/Titanium Aluminum Nitride (DLC/TiAlN) with water-based lubrication. The research compared the performance of traditional oil-based lubricant (cu...
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| Format: | Article |
| Language: | English |
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Malaysian Tribology Society
2025
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| Online Access: | http://psasir.upm.edu.my/id/eprint/120222/ http://psasir.upm.edu.my/id/eprint/120222/1/120222.pdf |
| _version_ | 1848868141009993728 |
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| author | Ibrahim, Muhammad Shuhaimi Sulaiman, Mohd Hafis Ismail, Mohd Idris Shah |
| author_facet | Ibrahim, Muhammad Shuhaimi Sulaiman, Mohd Hafis Ismail, Mohd Idris Shah |
| author_sort | Ibrahim, Muhammad Shuhaimi |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | This study aims to eliminate the use of oil-based lubricants in the metal forming process by integrating a new tribological system of double-layered Carbon/Titanium Aluminum Nitride (DLC/TiAlN) with water-based lubrication. The research compared the performance of traditional oil-based lubricant (cutting fluids) against water-based lubricants containing Magnesium Oxide (MgO) and Silicon Carbide (SiC) nanoparticles. This waterbased lubricant, prepared through a two-step method, is applied to the surface of 1 mm thick SUS304 stainless steel during the blanking process. A mixture of MgO and SiC reduces the coefficient of friction more effectively than when using a single additive. The combined effect of using DLC/TiAlN-coated tools with water-based lubricants with MgO/SiC additives increases resistance to galling, leading to a 14% reduction in draining force compared to dry friction and a 3% reduction compared to cutting fluids. Moreover, the combination of MgO/SiC minimizes the formation of burrs at the edge of the product during the blanking process. The water-based lubricants with MgO/SiC are a competitive alternative to oil-based lubricants in the metal forming industry. |
| first_indexed | 2025-11-15T14:47:40Z |
| format | Article |
| id | upm-120222 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T14:47:40Z |
| publishDate | 2025 |
| publisher | Malaysian Tribology Society |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-1202222025-09-25T08:17:46Z http://psasir.upm.edu.my/id/eprint/120222/ Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel Ibrahim, Muhammad Shuhaimi Sulaiman, Mohd Hafis Ismail, Mohd Idris Shah This study aims to eliminate the use of oil-based lubricants in the metal forming process by integrating a new tribological system of double-layered Carbon/Titanium Aluminum Nitride (DLC/TiAlN) with water-based lubrication. The research compared the performance of traditional oil-based lubricant (cutting fluids) against water-based lubricants containing Magnesium Oxide (MgO) and Silicon Carbide (SiC) nanoparticles. This waterbased lubricant, prepared through a two-step method, is applied to the surface of 1 mm thick SUS304 stainless steel during the blanking process. A mixture of MgO and SiC reduces the coefficient of friction more effectively than when using a single additive. The combined effect of using DLC/TiAlN-coated tools with water-based lubricants with MgO/SiC additives increases resistance to galling, leading to a 14% reduction in draining force compared to dry friction and a 3% reduction compared to cutting fluids. Moreover, the combination of MgO/SiC minimizes the formation of burrs at the edge of the product during the blanking process. The water-based lubricants with MgO/SiC are a competitive alternative to oil-based lubricants in the metal forming industry. Malaysian Tribology Society 2025-03 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/120222/1/120222.pdf Ibrahim, Muhammad Shuhaimi and Sulaiman, Mohd Hafis and Ismail, Mohd Idris Shah (2025) Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel. Jurnal Tribologi, 44. pp. 137-149. ISSN 2289-7232 https://jurnaltribologi.mytribos.org/v44/JT-44-137-149.pdf |
| spellingShingle | Ibrahim, Muhammad Shuhaimi Sulaiman, Mohd Hafis Ismail, Mohd Idris Shah Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title | Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title_full | Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title_fullStr | Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title_full_unstemmed | Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title_short | Influence of oil-based and water-based lubrication on tool wear of DLC/TiAlN-coated punches in blanking of stainless steel |
| title_sort | influence of oil-based and water-based lubrication on tool wear of dlc/tialn-coated punches in blanking of stainless steel |
| url | http://psasir.upm.edu.my/id/eprint/120222/ http://psasir.upm.edu.my/id/eprint/120222/ http://psasir.upm.edu.my/id/eprint/120222/1/120222.pdf |