Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries

Current commercial separators used in lithium-ion batteries have inherent flaws, especially poor thermal stability, which pose substantial safety risks. This study introduces a high-safety composite membrane made from electrospun poly(vinyl alcohol)-melamine (PVAM) and polyvinylidene fluoride (PVDF)...

Full description

Bibliographic Details
Main Authors: Wu, Xiao-Wei, Seenivasan, Manojkumar, Karuppiah, Chelladurai, Zhang, Bo-Rong, Shih, Jeng-Ywan, Hung, Tai-Feng, Chien, Wen-Chen, Ramaraj, Sayee Kannan, Rajan, Jose, Yang, Chun-Chen
Format: Article
Language:English
Published: Elsevier Ltd 2024
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/44102/
http://umpir.ump.edu.my/id/eprint/44102/1/Fabrication%20electro-spun%20Poly%28vinyl%20alcohol%29-Melamine%20nonwoven.pdf
_version_ 1848827032463474688
author Wu, Xiao-Wei
Seenivasan, Manojkumar
Karuppiah, Chelladurai
Zhang, Bo-Rong
Shih, Jeng-Ywan
Hung, Tai-Feng
Chien, Wen-Chen
Ramaraj, Sayee Kannan
Rajan, Jose
Yang, Chun-Chen
author_facet Wu, Xiao-Wei
Seenivasan, Manojkumar
Karuppiah, Chelladurai
Zhang, Bo-Rong
Shih, Jeng-Ywan
Hung, Tai-Feng
Chien, Wen-Chen
Ramaraj, Sayee Kannan
Rajan, Jose
Yang, Chun-Chen
author_sort Wu, Xiao-Wei
building UMP Institutional Repository
collection Online Access
description Current commercial separators used in lithium-ion batteries have inherent flaws, especially poor thermal stability, which pose substantial safety risks. This study introduces a high-safety composite membrane made from electrospun poly(vinyl alcohol)-melamine (PVAM) and polyvinylidene fluoride (PVDF) polymer solutions via a dip coating method, designed for high-voltage battery systems. The poly(vinyl alcohol) and melamine components enhance battery safety, while the PVDF coating improves lithium-ion conductivity. The dip-coated PVDF/Esp-PVAM composite separators were evaluated for electrolyte uptake, contact angle, thermal stability, porosity, electrochemical stability and ionic conductivity. Notably, our Dip 1 % PVDF@Esp-PVAM composite separator exhibited excellent wettability and a lithium-ion conductivity of approximately 7.75 × 10⁻⁴ S cm⁻ 1 at room temperature. These separators outperformed conventional PE separators in half-cells with Ni-rich NCM811 cathodes, showing exceptional cycling stability with 93.4 % capacity retention after 100 cycles at 1C/1C, as compared to 84.8 % for PE separators. Our Dip 1 % PVDF@Esp-PVAM composite separator demonstrates significant potential for enhancing the long-term durability and high-rate performance of lithium-ion batteries, making it a promising option for long-term energy storage applications.
first_indexed 2025-11-15T03:54:16Z
format Article
id ump-44102
institution Universiti Malaysia Pahang
institution_category Local University
language English
last_indexed 2025-11-15T03:54:16Z
publishDate 2024
publisher Elsevier Ltd
recordtype eprints
repository_type Digital Repository
spelling ump-441022025-03-27T01:47:33Z http://umpir.ump.edu.my/id/eprint/44102/ Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries Wu, Xiao-Wei Seenivasan, Manojkumar Karuppiah, Chelladurai Zhang, Bo-Rong Shih, Jeng-Ywan Hung, Tai-Feng Chien, Wen-Chen Ramaraj, Sayee Kannan Rajan, Jose Yang, Chun-Chen HD Industries. Land use. Labor QD Chemistry TP Chemical technology Current commercial separators used in lithium-ion batteries have inherent flaws, especially poor thermal stability, which pose substantial safety risks. This study introduces a high-safety composite membrane made from electrospun poly(vinyl alcohol)-melamine (PVAM) and polyvinylidene fluoride (PVDF) polymer solutions via a dip coating method, designed for high-voltage battery systems. The poly(vinyl alcohol) and melamine components enhance battery safety, while the PVDF coating improves lithium-ion conductivity. The dip-coated PVDF/Esp-PVAM composite separators were evaluated for electrolyte uptake, contact angle, thermal stability, porosity, electrochemical stability and ionic conductivity. Notably, our Dip 1 % PVDF@Esp-PVAM composite separator exhibited excellent wettability and a lithium-ion conductivity of approximately 7.75 × 10⁻⁴ S cm⁻ 1 at room temperature. These separators outperformed conventional PE separators in half-cells with Ni-rich NCM811 cathodes, showing exceptional cycling stability with 93.4 % capacity retention after 100 cycles at 1C/1C, as compared to 84.8 % for PE separators. Our Dip 1 % PVDF@Esp-PVAM composite separator demonstrates significant potential for enhancing the long-term durability and high-rate performance of lithium-ion batteries, making it a promising option for long-term energy storage applications. Elsevier Ltd 2024-07 Article PeerReviewed pdf en cc_by_nc_nd_4 http://umpir.ump.edu.my/id/eprint/44102/1/Fabrication%20electro-spun%20Poly%28vinyl%20alcohol%29-Melamine%20nonwoven.pdf Wu, Xiao-Wei and Seenivasan, Manojkumar and Karuppiah, Chelladurai and Zhang, Bo-Rong and Shih, Jeng-Ywan and Hung, Tai-Feng and Chien, Wen-Chen and Ramaraj, Sayee Kannan and Rajan, Jose and Yang, Chun-Chen (2024) Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries. Heliyon, 10 (14). pp. 1-14. ISSN 2405-8440. (Published) https://doi.org/10.1016/j.heliyon.2024.e34436 https://doi.org/10.1016/j.heliyon.2024.e34436
spellingShingle HD Industries. Land use. Labor
QD Chemistry
TP Chemical technology
Wu, Xiao-Wei
Seenivasan, Manojkumar
Karuppiah, Chelladurai
Zhang, Bo-Rong
Shih, Jeng-Ywan
Hung, Tai-Feng
Chien, Wen-Chen
Ramaraj, Sayee Kannan
Rajan, Jose
Yang, Chun-Chen
Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title_full Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title_fullStr Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title_full_unstemmed Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title_short Fabrication electro-spun Poly(vinyl alcohol)-Melamine nonwoven membrane composite separator for high-power lithium-ion batteries
title_sort fabrication electro-spun poly(vinyl alcohol)-melamine nonwoven membrane composite separator for high-power lithium-ion batteries
topic HD Industries. Land use. Labor
QD Chemistry
TP Chemical technology
url http://umpir.ump.edu.my/id/eprint/44102/
http://umpir.ump.edu.my/id/eprint/44102/
http://umpir.ump.edu.my/id/eprint/44102/
http://umpir.ump.edu.my/id/eprint/44102/1/Fabrication%20electro-spun%20Poly%28vinyl%20alcohol%29-Melamine%20nonwoven.pdf