Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C

Alumina-forming β-NiAl coatings were deposited by high Velocity Oxy-fuel (HVOF) thermal spray onto 304 stainless steels for protection against chlorine induced corrosion in a biomass-fired boiler. The corrosion test was conducted in a synthetic gas containing 500 ppm HCl with 10 wt% KCl ash deposit...

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Main Authors: Bai, Mingwen, Reddy, Liam, Hussain, Tanvir
Format: Article
Published: Elsevier 2018
Subjects:
Online Access:https://eprints.nottingham.ac.uk/50053/
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author Bai, Mingwen
Reddy, Liam
Hussain, Tanvir
author_facet Bai, Mingwen
Reddy, Liam
Hussain, Tanvir
author_sort Bai, Mingwen
building Nottingham Research Data Repository
collection Online Access
description Alumina-forming β-NiAl coatings were deposited by high Velocity Oxy-fuel (HVOF) thermal spray onto 304 stainless steels for protection against chlorine induced corrosion in a biomass-fired boiler. The corrosion test was conducted in a synthetic gas containing 500 ppm HCl with 10 wt% KCl ash deposit at 700 °C for 250 hours. Severe corrosion was observed with the fast growing alumina at the coating/substrate interface initiating from sample edges. Possible corrosion mechanism was proposed: as supplied by HCl/KCl, the formation of volatile chlorine/chloride acted as a catalyst and promoted the growth of alumina at relatively lower application temperatures (<900 °C).
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spelling nottingham-500532024-08-15T15:28:25Z https://eprints.nottingham.ac.uk/50053/ Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C Bai, Mingwen Reddy, Liam Hussain, Tanvir Alumina-forming β-NiAl coatings were deposited by high Velocity Oxy-fuel (HVOF) thermal spray onto 304 stainless steels for protection against chlorine induced corrosion in a biomass-fired boiler. The corrosion test was conducted in a synthetic gas containing 500 ppm HCl with 10 wt% KCl ash deposit at 700 °C for 250 hours. Severe corrosion was observed with the fast growing alumina at the coating/substrate interface initiating from sample edges. Possible corrosion mechanism was proposed: as supplied by HCl/KCl, the formation of volatile chlorine/chloride acted as a catalyst and promoted the growth of alumina at relatively lower application temperatures (<900 °C). Elsevier 2018-05-01 Article PeerReviewed Bai, Mingwen, Reddy, Liam and Hussain, Tanvir (2018) Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C. Corrosion Science, 135 . pp. 147-157. ISSN 1879-0496 Nickel Aluminide; Stainless Steel; HVOF; Biomass; Chlorine; Thermodynamic https://www.sciencedirect.com/science/article/pii/S0010938X1731644X doi:10.1016/j.corsci.2018.02.047 doi:10.1016/j.corsci.2018.02.047
spellingShingle Nickel Aluminide; Stainless Steel; HVOF; Biomass; Chlorine; Thermodynamic
Bai, Mingwen
Reddy, Liam
Hussain, Tanvir
Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title_full Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title_fullStr Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title_full_unstemmed Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title_short Experimental and thermodynamic investigations on the chlorine-induced corrosion of HVOF thermal sprayed NiAl coatings and 304 stainless steels at 700 °C
title_sort experimental and thermodynamic investigations on the chlorine-induced corrosion of hvof thermal sprayed nial coatings and 304 stainless steels at 700 °c
topic Nickel Aluminide; Stainless Steel; HVOF; Biomass; Chlorine; Thermodynamic
url https://eprints.nottingham.ac.uk/50053/
https://eprints.nottingham.ac.uk/50053/
https://eprints.nottingham.ac.uk/50053/