A microscopy approach for in situ inspection of the μCMM stylus for contamination

During the µCMM measurement process, contamination gradually builds up on the surface of the stylus tip and affects dimensional accuracy of the measurement. Regular inspection of the stylus for contamination is essential in determining the appropriate cleaning interval and preventing the dimensional...

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Main Authors: Feng, Xiaobing, Pascal, Jonathan, Lawes, Simon
Format: Article
Published: IOP Publishing 2017
Subjects:
Online Access:https://eprints.nottingham.ac.uk/44056/
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author Feng, Xiaobing
Pascal, Jonathan
Lawes, Simon
author_facet Feng, Xiaobing
Pascal, Jonathan
Lawes, Simon
author_sort Feng, Xiaobing
building Nottingham Research Data Repository
collection Online Access
description During the µCMM measurement process, contamination gradually builds up on the surface of the stylus tip and affects dimensional accuracy of the measurement. Regular inspection of the stylus for contamination is essential in determining the appropriate cleaning interval and preventing the dimensional error from becoming significant. However, in situ inspection of a µCMM stylus is challenging due to the size, spherical shape, material and surface properties of a typical stylus. To address the challenges, this study evaluates several non-contact measurement technologies for in situ stylus inspection and based on those findings proposes a cost-effective microscopy approach. The operational principle is then demonstrated by an automated prototype, coordinated directly by the CMM software MCOSMOS, with an effective threshold of detection as low as 400 nm and large field of view and depth-of-field. The level of stylus contamination on the stylus has been found to increase steadily with the number of measurement contacts made. Once excessive contamination is detected on the stylus, measurement should be stopped and stylus cleaning procedure should be performed to avoid affecting measurement accuracy.
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spelling nottingham-440562020-05-04T19:01:35Z https://eprints.nottingham.ac.uk/44056/ A microscopy approach for in situ inspection of the μCMM stylus for contamination Feng, Xiaobing Pascal, Jonathan Lawes, Simon During the µCMM measurement process, contamination gradually builds up on the surface of the stylus tip and affects dimensional accuracy of the measurement. Regular inspection of the stylus for contamination is essential in determining the appropriate cleaning interval and preventing the dimensional error from becoming significant. However, in situ inspection of a µCMM stylus is challenging due to the size, spherical shape, material and surface properties of a typical stylus. To address the challenges, this study evaluates several non-contact measurement technologies for in situ stylus inspection and based on those findings proposes a cost-effective microscopy approach. The operational principle is then demonstrated by an automated prototype, coordinated directly by the CMM software MCOSMOS, with an effective threshold of detection as low as 400 nm and large field of view and depth-of-field. The level of stylus contamination on the stylus has been found to increase steadily with the number of measurement contacts made. Once excessive contamination is detected on the stylus, measurement should be stopped and stylus cleaning procedure should be performed to avoid affecting measurement accuracy. IOP Publishing 2017-08-21 Article PeerReviewed Feng, Xiaobing, Pascal, Jonathan and Lawes, Simon (2017) A microscopy approach for in situ inspection of the μCMM stylus for contamination. Measurement Science and Technology, 28 (9). ISSN 1361-6501 μCMM stylus inspection contamination microscopy focus stacking http://iopscience.iop.org/article/10.1088/1361-6501/aa7c93/meta;jsessionid=6864A8A0BBA4C4EA8EC0D09B402DEFF1.c4.iopscience.cld.iop.org doi:10.1088/1361-6501/aa7c93 doi:10.1088/1361-6501/aa7c93
spellingShingle μCMM
stylus inspection
contamination
microscopy
focus stacking
Feng, Xiaobing
Pascal, Jonathan
Lawes, Simon
A microscopy approach for in situ inspection of the μCMM stylus for contamination
title A microscopy approach for in situ inspection of the μCMM stylus for contamination
title_full A microscopy approach for in situ inspection of the μCMM stylus for contamination
title_fullStr A microscopy approach for in situ inspection of the μCMM stylus for contamination
title_full_unstemmed A microscopy approach for in situ inspection of the μCMM stylus for contamination
title_short A microscopy approach for in situ inspection of the μCMM stylus for contamination
title_sort microscopy approach for in situ inspection of the μcmm stylus for contamination
topic μCMM
stylus inspection
contamination
microscopy
focus stacking
url https://eprints.nottingham.ac.uk/44056/
https://eprints.nottingham.ac.uk/44056/
https://eprints.nottingham.ac.uk/44056/