Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability

An alternative integration scheme for a half-bridge switch using 70 μm thin Si IGBTs and diodes is presented. This flat switch, which is designed for high-frequency application with high power density, exhibits high strength, high toughness, low parasitic inductance and high thermal conductivity. Su...

Full description

Bibliographic Details
Main Authors: Cova, P., Delmonte, N., Solomon, A.K., Castellazzi, Alberto
Format: Article
Published: Elsevier 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/43872/
_version_ 1848796786737545216
author Cova, P.
Delmonte, N.
Solomon, A.K.
Castellazzi, Alberto
author_facet Cova, P.
Delmonte, N.
Solomon, A.K.
Castellazzi, Alberto
author_sort Cova, P.
building Nottingham Research Data Repository
collection Online Access
description An alternative integration scheme for a half-bridge switch using 70 μm thin Si IGBTs and diodes is presented. This flat switch, which is designed for high-frequency application with high power density, exhibits high strength, high toughness, low parasitic inductance and high thermal conductivity. Such a novel assembly approach is suitable to optimize performance, reliability and availability of the power system in which it is used. The paper focuses on the thermal performance of this assembly at normal and extreme operating conditions, studied by means of FEM thermo-fluidynamic simulations of the module integrated with connectors and liquid cooler, and thermal measurement performed on an early prototype. Improved solutions are also investigated by the FE model.
first_indexed 2025-11-14T19:53:31Z
format Article
id nottingham-43872
institution University of Nottingham Malaysia Campus
institution_category Local University
last_indexed 2025-11-14T19:53:31Z
publishDate 2016
publisher Elsevier
recordtype eprints
repository_type Digital Repository
spelling nottingham-438722020-05-04T18:08:45Z https://eprints.nottingham.ac.uk/43872/ Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability Cova, P. Delmonte, N. Solomon, A.K. Castellazzi, Alberto An alternative integration scheme for a half-bridge switch using 70 μm thin Si IGBTs and diodes is presented. This flat switch, which is designed for high-frequency application with high power density, exhibits high strength, high toughness, low parasitic inductance and high thermal conductivity. Such a novel assembly approach is suitable to optimize performance, reliability and availability of the power system in which it is used. The paper focuses on the thermal performance of this assembly at normal and extreme operating conditions, studied by means of FEM thermo-fluidynamic simulations of the module integrated with connectors and liquid cooler, and thermal measurement performed on an early prototype. Improved solutions are also investigated by the FE model. Elsevier 2016-09-30 Article PeerReviewed Cova, P., Delmonte, N., Solomon, A.K. and Castellazzi, Alberto (2016) Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability. Microelectronics Reliability, 64 . pp. 507-512. ISSN 0026-2714 High power density Packaging System integration Inverter Thermal design http://www.sciencedirect.com/science/article/pii/S0026271416301652 doi:10.1016/j.microrel.2016.07.019 doi:10.1016/j.microrel.2016.07.019
spellingShingle High power density
Packaging
System integration
Inverter
Thermal design
Cova, P.
Delmonte, N.
Solomon, A.K.
Castellazzi, Alberto
Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title_full Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title_fullStr Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title_full_unstemmed Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title_short Thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
title_sort thermal design optimization of novel modular power converter assembly enabling higher performance, reliability and availability
topic High power density
Packaging
System integration
Inverter
Thermal design
url https://eprints.nottingham.ac.uk/43872/
https://eprints.nottingham.ac.uk/43872/
https://eprints.nottingham.ac.uk/43872/