A physical RC network model for electro-thermal analysis of a multichip SiC power module

This paper is concerned with the thermal models which can physically reflect the heat-flow paths in a lightweight three-phase half bridge, two-level SiC power module with 6 MOSFETs and can be used for coupled electro-thermal simulation. The finite element (FE) model was first evaluated and calibrate...

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Main Authors: Li, Jianfeng, Castellazzi, Alberto, Eleffendi, Mohd Amir, Gurpinar, Emre, Johnson, Christopher Mark, Mills, Liam
Format: Article
Published: IEEE 2017
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Online Access:https://eprints.nottingham.ac.uk/42231/
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author Li, Jianfeng
Castellazzi, Alberto
Eleffendi, Mohd Amir
Gurpinar, Emre
Johnson, Christopher Mark
Mills, Liam
author_facet Li, Jianfeng
Castellazzi, Alberto
Eleffendi, Mohd Amir
Gurpinar, Emre
Johnson, Christopher Mark
Mills, Liam
author_sort Li, Jianfeng
building Nottingham Research Data Repository
collection Online Access
description This paper is concerned with the thermal models which can physically reflect the heat-flow paths in a lightweight three-phase half bridge, two-level SiC power module with 6 MOSFETs and can be used for coupled electro-thermal simulation. The finite element (FE) model was first evaluated and calibrated to provide the raw data for establishing the physical RC network model. It was experimentally verified that the cooling condition of the module mounted on a water cooler can be satisfactorily described by assuming the water cooler as a heat exchange boundary in the FE model. The compact RC network consisting of 115 R and C parameters to predict the transient junction temperatures of the 6 MOSFETS was constructed, where cross-heating effects between the MOSFETs are represented with lateral thermal resistors. A three-step curve fitting method was especially developed to overcome the challenge for extracting the R and C values of the RC network from the selected FE simulation results. The established compact RC network model can physically be correlated with the structure and heat-flow paths in the power module, and was evaluated using the FE simulation results from the power module under realistic switching conditions. It was also integrated into the LTspice model to perform the coupled electro-thermal simulation to predict the power losses and junction temperatures of the 6 MOSFETs under switching frequencies from 5 kHz to 100 kHz which demonstrate the good electro-thermal performance of the designed power module.
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spelling nottingham-422312020-05-04T18:43:07Z https://eprints.nottingham.ac.uk/42231/ A physical RC network model for electro-thermal analysis of a multichip SiC power module Li, Jianfeng Castellazzi, Alberto Eleffendi, Mohd Amir Gurpinar, Emre Johnson, Christopher Mark Mills, Liam This paper is concerned with the thermal models which can physically reflect the heat-flow paths in a lightweight three-phase half bridge, two-level SiC power module with 6 MOSFETs and can be used for coupled electro-thermal simulation. The finite element (FE) model was first evaluated and calibrated to provide the raw data for establishing the physical RC network model. It was experimentally verified that the cooling condition of the module mounted on a water cooler can be satisfactorily described by assuming the water cooler as a heat exchange boundary in the FE model. The compact RC network consisting of 115 R and C parameters to predict the transient junction temperatures of the 6 MOSFETS was constructed, where cross-heating effects between the MOSFETs are represented with lateral thermal resistors. A three-step curve fitting method was especially developed to overcome the challenge for extracting the R and C values of the RC network from the selected FE simulation results. The established compact RC network model can physically be correlated with the structure and heat-flow paths in the power module, and was evaluated using the FE simulation results from the power module under realistic switching conditions. It was also integrated into the LTspice model to perform the coupled electro-thermal simulation to predict the power losses and junction temperatures of the 6 MOSFETs under switching frequencies from 5 kHz to 100 kHz which demonstrate the good electro-thermal performance of the designed power module. IEEE 2017-04-25 Article PeerReviewed Li, Jianfeng, Castellazzi, Alberto, Eleffendi, Mohd Amir, Gurpinar, Emre, Johnson, Christopher Mark and Mills, Liam (2017) A physical RC network model for electro-thermal analysis of a multichip SiC power module. IEEE Transactions on Power Electronics, 33 (3). pp. 2494-2508. ISSN 0885-8993 MOSFETs SiC power module Finite element methods RC network Curve fitting Three-phase inverters http://ieeexplore.ieee.org/document/7911340/ doi:10.1109/TPEL.2017.2697959 doi:10.1109/TPEL.2017.2697959
spellingShingle MOSFETs
SiC power module
Finite element methods
RC network
Curve fitting
Three-phase inverters
Li, Jianfeng
Castellazzi, Alberto
Eleffendi, Mohd Amir
Gurpinar, Emre
Johnson, Christopher Mark
Mills, Liam
A physical RC network model for electro-thermal analysis of a multichip SiC power module
title A physical RC network model for electro-thermal analysis of a multichip SiC power module
title_full A physical RC network model for electro-thermal analysis of a multichip SiC power module
title_fullStr A physical RC network model for electro-thermal analysis of a multichip SiC power module
title_full_unstemmed A physical RC network model for electro-thermal analysis of a multichip SiC power module
title_short A physical RC network model for electro-thermal analysis of a multichip SiC power module
title_sort physical rc network model for electro-thermal analysis of a multichip sic power module
topic MOSFETs
SiC power module
Finite element methods
RC network
Curve fitting
Three-phase inverters
url https://eprints.nottingham.ac.uk/42231/
https://eprints.nottingham.ac.uk/42231/
https://eprints.nottingham.ac.uk/42231/