CO2 reduction through low cost electrification of the diesel powertrain at 48V

In order to achieve fleet average CO2 targets, mass market adoption of low CO2 technologies is required. Application of low cost technologies across a large number of vehicles is more cost-effective in reducing fleet CO2 than deploying high-impact, costly technology to a few. Therefore, to meet the...

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Main Authors: Milton, Gareth, Blore, Paul, Tufail, Khizer, Coates, Barnaby Paul, Newbigging, Ian, Cooper, Allan, Shayler, Paul J.
Format: Article
Published: Society of Automative Engineers 2017
Online Access:https://eprints.nottingham.ac.uk/41012/
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author Milton, Gareth
Blore, Paul
Tufail, Khizer
Coates, Barnaby Paul
Newbigging, Ian
Cooper, Allan
Shayler, Paul J.
author_facet Milton, Gareth
Blore, Paul
Tufail, Khizer
Coates, Barnaby Paul
Newbigging, Ian
Cooper, Allan
Shayler, Paul J.
author_sort Milton, Gareth
building Nottingham Research Data Repository
collection Online Access
description In order to achieve fleet average CO2 targets, mass market adoption of low CO2 technologies is required. Application of low cost technologies across a large number of vehicles is more cost-effective in reducing fleet CO2 than deploying high-impact, costly technology to a few. Therefore, to meet the CO2 reduction challenge, commercially viable, low cost technologies are of significant interest. This paper presents results from the ‘ADEPT’ collaborative research program which focuses on CO2 reduction through the application of intelligent 48V electrification to diesel engines for passenger car applications. Results were demonstrated on a C-segment vehicle with a class-leading 4-cylinder 1.5 litre Euro 6 diesel engine. Electrification was applied through a high power, high efficiency, switched reluctance belt integrated starter generator (B-ISG) capable of both generation and motoring, and an Advanced Lead Carbon Battery for energy storage. The conventional alternator was replaced with a highly efficient DC-DC converter to supply energy to the 12V system. These technologies enabled powertrain efficiency improvement through the recovery of kinetic energy with regenerative braking and reapplication of the recovered energy through motoring to offset fuel usage. Efficiency was further optimised through application of engine downspeeding and advanced auto-stop strategies to extended engine-off time. Additional electrification was investigated through 48V ancillaries, including water-pump and air-conditioning compressor, and a turbo-compound generator for waste heat recovery from exhaust gas. These technologies have demonstrated a combined CO2 reduction of 10–11% against the conventional vehicle baseline. Additional studies of advanced thermal systems for improved warm-up, and lubrication control for FMEP reduction have also been conducted on this program. These indicate that by applying intelligent electrification to ancillaries a further 3–4% reduction in CO2 is achievable. Overall, this program shows that 48V technologies can achieve CO2 savings with a lower cost per gram CO2 than full hybrid solutions.
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spelling nottingham-410122020-05-04T18:30:57Z https://eprints.nottingham.ac.uk/41012/ CO2 reduction through low cost electrification of the diesel powertrain at 48V Milton, Gareth Blore, Paul Tufail, Khizer Coates, Barnaby Paul Newbigging, Ian Cooper, Allan Shayler, Paul J. In order to achieve fleet average CO2 targets, mass market adoption of low CO2 technologies is required. Application of low cost technologies across a large number of vehicles is more cost-effective in reducing fleet CO2 than deploying high-impact, costly technology to a few. Therefore, to meet the CO2 reduction challenge, commercially viable, low cost technologies are of significant interest. This paper presents results from the ‘ADEPT’ collaborative research program which focuses on CO2 reduction through the application of intelligent 48V electrification to diesel engines for passenger car applications. Results were demonstrated on a C-segment vehicle with a class-leading 4-cylinder 1.5 litre Euro 6 diesel engine. Electrification was applied through a high power, high efficiency, switched reluctance belt integrated starter generator (B-ISG) capable of both generation and motoring, and an Advanced Lead Carbon Battery for energy storage. The conventional alternator was replaced with a highly efficient DC-DC converter to supply energy to the 12V system. These technologies enabled powertrain efficiency improvement through the recovery of kinetic energy with regenerative braking and reapplication of the recovered energy through motoring to offset fuel usage. Efficiency was further optimised through application of engine downspeeding and advanced auto-stop strategies to extended engine-off time. Additional electrification was investigated through 48V ancillaries, including water-pump and air-conditioning compressor, and a turbo-compound generator for waste heat recovery from exhaust gas. These technologies have demonstrated a combined CO2 reduction of 10–11% against the conventional vehicle baseline. Additional studies of advanced thermal systems for improved warm-up, and lubrication control for FMEP reduction have also been conducted on this program. These indicate that by applying intelligent electrification to ancillaries a further 3–4% reduction in CO2 is achievable. Overall, this program shows that 48V technologies can achieve CO2 savings with a lower cost per gram CO2 than full hybrid solutions. Society of Automative Engineers 2017-01-12 Article PeerReviewed Milton, Gareth, Blore, Paul, Tufail, Khizer, Coates, Barnaby Paul, Newbigging, Ian, Cooper, Allan and Shayler, Paul J. (2017) CO2 reduction through low cost electrification of the diesel powertrain at 48V. SAE Technical Paper Series . ISSN 0148-7191 (Unpublished)
spellingShingle Milton, Gareth
Blore, Paul
Tufail, Khizer
Coates, Barnaby Paul
Newbigging, Ian
Cooper, Allan
Shayler, Paul J.
CO2 reduction through low cost electrification of the diesel powertrain at 48V
title CO2 reduction through low cost electrification of the diesel powertrain at 48V
title_full CO2 reduction through low cost electrification of the diesel powertrain at 48V
title_fullStr CO2 reduction through low cost electrification of the diesel powertrain at 48V
title_full_unstemmed CO2 reduction through low cost electrification of the diesel powertrain at 48V
title_short CO2 reduction through low cost electrification of the diesel powertrain at 48V
title_sort co2 reduction through low cost electrification of the diesel powertrain at 48v
url https://eprints.nottingham.ac.uk/41012/