Contamination of µCMM stylus tips: on-machine inspection

Contamination adhered to the surface of a µCMM stylus tip significantly impairs the dimensional accuracy of a µCMM system. Regular cleaning of the stylus is essential to minimising the dimensional error but little data exists for determining appropriate cleaning intervals. This study investigates th...

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Main Authors: Feng, Xiaobing, Lacorne, Cyril, Fernandes, Gustavo Q., Lawes, Simon, Kinnell, Peter
Format: Conference or Workshop Item
Published: 2016
Subjects:
Online Access:https://eprints.nottingham.ac.uk/33791/
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author Feng, Xiaobing
Lacorne, Cyril
Fernandes, Gustavo Q.
Lawes, Simon
Kinnell, Peter
author_facet Feng, Xiaobing
Lacorne, Cyril
Fernandes, Gustavo Q.
Lawes, Simon
Kinnell, Peter
author_sort Feng, Xiaobing
building Nottingham Research Data Repository
collection Online Access
description Contamination adhered to the surface of a µCMM stylus tip significantly impairs the dimensional accuracy of a µCMM system. Regular cleaning of the stylus is essential to minimising the dimensional error but little data exists for determining appropriate cleaning intervals. This study investigates the build-up of contamination on the µCMM stylus tip during probing procedures. Experiments were conducted on surfaces with controlled contamination for 18 different conditions to study the impact of surface morphology and contact pressure. Quantitative results showed that surface texture due to the difference in machining processes was more influential than surface roughness in determining contamination rate, and that higher contact pressure led to greater contamination. However, contamination rate was observed to vary significantly, suggesting a probabilistic mechanism for contamination adhesion. As such, predictive methods may not offer a reliable threshold for determining cleaning intervals. To that end, a technique for on-machine imaging has been proposed to work in-line with the µCMM and inspect surface contamination as it builds. Using epi-illuminated optical microscopy with focus stacking, debris of less than 300 nm in size was detectable.
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format Conference or Workshop Item
id nottingham-33791
institution University of Nottingham Malaysia Campus
institution_category Local University
last_indexed 2025-11-14T19:20:27Z
publishDate 2016
recordtype eprints
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spelling nottingham-337912020-05-04T17:49:28Z https://eprints.nottingham.ac.uk/33791/ Contamination of µCMM stylus tips: on-machine inspection Feng, Xiaobing Lacorne, Cyril Fernandes, Gustavo Q. Lawes, Simon Kinnell, Peter Contamination adhered to the surface of a µCMM stylus tip significantly impairs the dimensional accuracy of a µCMM system. Regular cleaning of the stylus is essential to minimising the dimensional error but little data exists for determining appropriate cleaning intervals. This study investigates the build-up of contamination on the µCMM stylus tip during probing procedures. Experiments were conducted on surfaces with controlled contamination for 18 different conditions to study the impact of surface morphology and contact pressure. Quantitative results showed that surface texture due to the difference in machining processes was more influential than surface roughness in determining contamination rate, and that higher contact pressure led to greater contamination. However, contamination rate was observed to vary significantly, suggesting a probabilistic mechanism for contamination adhesion. As such, predictive methods may not offer a reliable threshold for determining cleaning intervals. To that end, a technique for on-machine imaging has been proposed to work in-line with the µCMM and inspect surface contamination as it builds. Using epi-illuminated optical microscopy with focus stacking, debris of less than 300 nm in size was detectable. 2016-05-30 Conference or Workshop Item PeerReviewed Feng, Xiaobing, Lacorne, Cyril, Fernandes, Gustavo Q., Lawes, Simon and Kinnell, Peter (2016) Contamination of µCMM stylus tips: on-machine inspection. In: 16th International Conference of the European Society for Precision Engineering and Nanotechnology, 30 May - 3 June 2016, Nottingham, UK. stylus contamination debris imaging µCMM http://www.euspen.eu/OurEvents/Nottingham2016.aspx
spellingShingle stylus contamination
debris imaging
µCMM
Feng, Xiaobing
Lacorne, Cyril
Fernandes, Gustavo Q.
Lawes, Simon
Kinnell, Peter
Contamination of µCMM stylus tips: on-machine inspection
title Contamination of µCMM stylus tips: on-machine inspection
title_full Contamination of µCMM stylus tips: on-machine inspection
title_fullStr Contamination of µCMM stylus tips: on-machine inspection
title_full_unstemmed Contamination of µCMM stylus tips: on-machine inspection
title_short Contamination of µCMM stylus tips: on-machine inspection
title_sort contamination of µcmm stylus tips: on-machine inspection
topic stylus contamination
debris imaging
µCMM
url https://eprints.nottingham.ac.uk/33791/
https://eprints.nottingham.ac.uk/33791/