Study on wear mechanism of solid carbide cutting tool in milling CFRP
Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer t...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English English English |
| Published: |
Cambridge University Press
2016
|
| Subjects: | |
| Online Access: | http://irep.iium.edu.my/56558/ http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf |
| _version_ | 1848784761608208384 |
|---|---|
| author | Muhamad Khairussaleh, Nor Khairusshima Che Haron, Che Hassan A. Ghani, Jaharah |
| author_facet | Muhamad Khairussaleh, Nor Khairusshima Che Haron, Che Hassan A. Ghani, Jaharah |
| author_sort | Muhamad Khairussaleh, Nor Khairusshima |
| building | IIUM Repository |
| collection | Online Access |
| description | Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer than titanium while retaining its lighter weight. However machining of CFRP is a mess to machinist due to its nature which is abrasive. The paper presents the wear mechanism on solid carbide cutting tool during milling CFRP. The wear mechanism is observed under dry and chilled air machining. The machining parameters tested were at cutting speed of 200 m/min with constant feed rate and depth of cut. For both dry and chilled air machining, it is observed that carbide cutting tool experienced abrasive wear which has been influenced by abrasive powdering chips and fibers during milling CFRP. Under microscope and scanning electron microscope, the abrasive wear is represented by shiny and polish area on the cutting tool respectively. This abrasive wear is observed higher under dry machining compared to the chilled air machining which was due to the heat generated during machining. Thus, chilled air has a potential of improving machinability of CFRP by using solid carbide cutting tool. |
| first_indexed | 2025-11-14T16:42:23Z |
| format | Article |
| id | iium-56558 |
| institution | International Islamic University Malaysia |
| institution_category | Local University |
| language | English English English |
| last_indexed | 2025-11-14T16:42:23Z |
| publishDate | 2016 |
| publisher | Cambridge University Press |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | iium-565582017-07-18T01:16:06Z http://irep.iium.edu.my/56558/ Study on wear mechanism of solid carbide cutting tool in milling CFRP Muhamad Khairussaleh, Nor Khairusshima Che Haron, Che Hassan A. Ghani, Jaharah TJ Mechanical engineering and machinery Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer than titanium while retaining its lighter weight. However machining of CFRP is a mess to machinist due to its nature which is abrasive. The paper presents the wear mechanism on solid carbide cutting tool during milling CFRP. The wear mechanism is observed under dry and chilled air machining. The machining parameters tested were at cutting speed of 200 m/min with constant feed rate and depth of cut. For both dry and chilled air machining, it is observed that carbide cutting tool experienced abrasive wear which has been influenced by abrasive powdering chips and fibers during milling CFRP. Under microscope and scanning electron microscope, the abrasive wear is represented by shiny and polish area on the cutting tool respectively. This abrasive wear is observed higher under dry machining compared to the chilled air machining which was due to the heat generated during machining. Thus, chilled air has a potential of improving machinability of CFRP by using solid carbide cutting tool. Cambridge University Press 2016 Article PeerReviewed application/pdf en http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf application/pdf en http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf application/pdf en http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf Muhamad Khairussaleh, Nor Khairusshima and Che Haron, Che Hassan and A. Ghani, Jaharah (2016) Study on wear mechanism of solid carbide cutting tool in milling CFRP. Journal of Materials Research, 31 (13). pp. 1893-1899. ISSN 0884-2914 https://www.cambridge.org/core/journals/journal-of-materials-research/article/study-on-wear-mechanism-of-solid-carbide-cutting-tool-in-milling-cfrp/23C2F28BE942C50B8ABFA84298549606 https://doi.org/10.1557/jmr.2016.21 |
| spellingShingle | TJ Mechanical engineering and machinery Muhamad Khairussaleh, Nor Khairusshima Che Haron, Che Hassan A. Ghani, Jaharah Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title | Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title_full | Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title_fullStr | Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title_full_unstemmed | Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title_short | Study on wear mechanism of solid carbide cutting tool in milling CFRP |
| title_sort | study on wear mechanism of solid carbide cutting tool in milling cfrp |
| topic | TJ Mechanical engineering and machinery |
| url | http://irep.iium.edu.my/56558/ http://irep.iium.edu.my/56558/ http://irep.iium.edu.my/56558/ http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf |