Development of the process planning for machining prismatic parts

Machining of the complicated parts of high accuracy in large quantities has been an increasing demand since sophisticated technological equipment and machinery rapidly developed. These complicated components can be machined by employing NC machine tools. TIle motion commands for NC machine tool are...

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Main Author: Shamsudin , Shazarel
Format: Thesis
Published: 2005
Subjects:
Online Access:http://eprints.uthm.edu.my/786/
http://eprints.uthm.edu.my/786/2/24_Pages_from_DEVELOPMENT_OF_THE_PROCESS_PLANNING_FOR_MACHINING_PRISMATIC_PARTS.pdf
id uthm-786
recordtype eprints
spelling uthm-7862011-04-29T06:41:50Z Development of the process planning for machining prismatic parts Shamsudin , Shazarel TJ Mechanical engineering and machinery Machining of the complicated parts of high accuracy in large quantities has been an increasing demand since sophisticated technological equipment and machinery rapidly developed. These complicated components can be machined by employing NC machine tools. TIle motion commands for NC machine tool are determined by the path of the cutter. Obtaining optimal cutter path length is vital important in reducing the machining time. Nevertheless, another factor which has also influenced over machining time is the sequence of the machining operation. Hence, this project has presented the development of the process planning for machining diaphragm valve with Y - valve body (prismatic parts) with regard an optimum machining time. An effective process planning was developed with considering two major influences over machining time which are cutter path and machining operation sequence. Tool paths planning and simulation have been done by Unigraphics CAD/CAM Software. The machining operation is assumed to be carried out by 3-axis CNC vertical milling machine and has five setups for machining completion. The process planning developed comprises of six phases. They are fcature recognition, machining operation selection, machine selection, cutting tool sclection, cutting parameters selection and finally sequencing of the machining operation. The study results revealed that the total shortest machining time was 99.81 minutcs resulted from an optimum tool path and machining sequencc. The rcsults also revealed that two types of cut paths have contributed to highcr machining timc which are zig and zig with contour cut type. Both cut types were not suggcsted for machining of the diaphragm valve with Y -valve body. 2005-11 Thesis NonPeerReviewed application/pdf http://eprints.uthm.edu.my/786/2/24_Pages_from_DEVELOPMENT_OF_THE_PROCESS_PLANNING_FOR_MACHINING_PRISMATIC_PARTS.pdf Shamsudin , Shazarel (2005) Development of the process planning for machining prismatic parts. Masters thesis, Universiti Putra Malaysia. http://eprints.uthm.edu.my/786/
repository_type Digital Repository
institution_category Local University
institution Universiti Tun Hussein Onn Malaysia
building UTHM Institutional Repository
collection Online Access
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Shamsudin , Shazarel
Development of the process planning for machining prismatic parts
description Machining of the complicated parts of high accuracy in large quantities has been an increasing demand since sophisticated technological equipment and machinery rapidly developed. These complicated components can be machined by employing NC machine tools. TIle motion commands for NC machine tool are determined by the path of the cutter. Obtaining optimal cutter path length is vital important in reducing the machining time. Nevertheless, another factor which has also influenced over machining time is the sequence of the machining operation. Hence, this project has presented the development of the process planning for machining diaphragm valve with Y - valve body (prismatic parts) with regard an optimum machining time. An effective process planning was developed with considering two major influences over machining time which are cutter path and machining operation sequence. Tool paths planning and simulation have been done by Unigraphics CAD/CAM Software. The machining operation is assumed to be carried out by 3-axis CNC vertical milling machine and has five setups for machining completion. The process planning developed comprises of six phases. They are fcature recognition, machining operation selection, machine selection, cutting tool sclection, cutting parameters selection and finally sequencing of the machining operation. The study results revealed that the total shortest machining time was 99.81 minutcs resulted from an optimum tool path and machining sequencc. The rcsults also revealed that two types of cut paths have contributed to highcr machining timc which are zig and zig with contour cut type. Both cut types were not suggcsted for machining of the diaphragm valve with Y -valve body.
format Thesis
author Shamsudin , Shazarel
author_facet Shamsudin , Shazarel
author_sort Shamsudin , Shazarel
title Development of the process planning for machining prismatic parts
title_short Development of the process planning for machining prismatic parts
title_full Development of the process planning for machining prismatic parts
title_fullStr Development of the process planning for machining prismatic parts
title_full_unstemmed Development of the process planning for machining prismatic parts
title_sort development of the process planning for machining prismatic parts
publishDate 2005
url http://eprints.uthm.edu.my/786/
http://eprints.uthm.edu.my/786/2/24_Pages_from_DEVELOPMENT_OF_THE_PROCESS_PLANNING_FOR_MACHINING_PRISMATIC_PARTS.pdf
first_indexed 2018-09-05T10:44:48Z
last_indexed 2018-09-05T10:44:48Z
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