Prediction of residual stress using explicit finite element method

This paper presents the residual stress behaviour under various values of friction coefficients and scratching displacement amplitudes. The investigation is based on numerical solution using explicit finite element method in quasi-static condition. Two different aeroengine materials, i.e. Super CMV...

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Main Authors: Siswanto, Waluyo Adi, Nagentrau, M., Mohd Tobi, Abdul Latif
Format: Article
Published: UMP Publisher 2015
Subjects:
Online Access:http://jmes.ump.edu.my
http://jmes.ump.edu.my
http://eprints.uthm.edu.my/7732/1/JMES_Siswanto_et_al.pdf
id uthm-7732
recordtype eprints
spelling uthm-77322016-03-01T06:58:56Z Prediction of residual stress using explicit finite element method Siswanto, Waluyo Adi Nagentrau, M. Mohd Tobi, Abdul Latif TJ Mechanical engineering and machinery TJ170-179 Mechanics applied to machinery. Dynamics This paper presents the residual stress behaviour under various values of friction coefficients and scratching displacement amplitudes. The investigation is based on numerical solution using explicit finite element method in quasi-static condition. Two different aeroengine materials, i.e. Super CMV (Cr-Mo-V) and Titanium alloys (Ti-6Al- 4V), are examined. The usage of FEM analysis in plate under normal contact is validated with Hertzian theoretical solution in terms of contact pressure distributions. The residual stress distributions along with normal and shear stresses on elastic and plastic regimes of the materials are studied for a simple cylinder-on-flat contact configuration model subjected to normal loading, scratching and followed by unloading. The investigated friction coefficients are 0.3, 0.6 and 0.9, while scratching displacement amplitudes are 0.05 mm, 0.10 mm and 0.20 mm respectively. It is found that friction coefficient of 0.6 results in higher residual stress for both materials. Meanwhile, the predicted residual stress is proportional to the scratching displacement amplitude, higher displacement amplitude, resulting in higher residual stress. It is found that less residual stress is predicted on Super CMV material compared to Ti-6Al-4V material because of its high yield stress and ultimate strength. Super CMV material with friction coefficient of 0.3 and scratching displacement amplitude of 0.10 mm is recommended to be used in contact engineering applications due to its minimum possibility of fatigue. UMP Publisher 2015-12-01 Article PeerReviewed application/pdf http://eprints.uthm.edu.my/7732/1/JMES_Siswanto_et_al.pdf http://jmes.ump.edu.my Siswanto, Waluyo Adi and Nagentrau, M. and Mohd Tobi, Abdul Latif (2015) Prediction of residual stress using explicit finite element method. Journal of Mechanical Engineering and Sciences (JMES), 9 (Dec). pp. 1556-1570. ISSN 2289-4659 http://eprints.uthm.edu.my/7732/
repository_type Digital Repository
institution_category Local University
institution Universiti Tun Hussein Onn Malaysia
building UTHM Institutional Repository
collection Online Access
topic TJ Mechanical engineering and machinery
TJ170-179 Mechanics applied to machinery. Dynamics
spellingShingle TJ Mechanical engineering and machinery
TJ170-179 Mechanics applied to machinery. Dynamics
Siswanto, Waluyo Adi
Nagentrau, M.
Mohd Tobi, Abdul Latif
Prediction of residual stress using explicit finite element method
description This paper presents the residual stress behaviour under various values of friction coefficients and scratching displacement amplitudes. The investigation is based on numerical solution using explicit finite element method in quasi-static condition. Two different aeroengine materials, i.e. Super CMV (Cr-Mo-V) and Titanium alloys (Ti-6Al- 4V), are examined. The usage of FEM analysis in plate under normal contact is validated with Hertzian theoretical solution in terms of contact pressure distributions. The residual stress distributions along with normal and shear stresses on elastic and plastic regimes of the materials are studied for a simple cylinder-on-flat contact configuration model subjected to normal loading, scratching and followed by unloading. The investigated friction coefficients are 0.3, 0.6 and 0.9, while scratching displacement amplitudes are 0.05 mm, 0.10 mm and 0.20 mm respectively. It is found that friction coefficient of 0.6 results in higher residual stress for both materials. Meanwhile, the predicted residual stress is proportional to the scratching displacement amplitude, higher displacement amplitude, resulting in higher residual stress. It is found that less residual stress is predicted on Super CMV material compared to Ti-6Al-4V material because of its high yield stress and ultimate strength. Super CMV material with friction coefficient of 0.3 and scratching displacement amplitude of 0.10 mm is recommended to be used in contact engineering applications due to its minimum possibility of fatigue.
format Article
author Siswanto, Waluyo Adi
Nagentrau, M.
Mohd Tobi, Abdul Latif
author_facet Siswanto, Waluyo Adi
Nagentrau, M.
Mohd Tobi, Abdul Latif
author_sort Siswanto, Waluyo Adi
title Prediction of residual stress using explicit finite element method
title_short Prediction of residual stress using explicit finite element method
title_full Prediction of residual stress using explicit finite element method
title_fullStr Prediction of residual stress using explicit finite element method
title_full_unstemmed Prediction of residual stress using explicit finite element method
title_sort prediction of residual stress using explicit finite element method
publisher UMP Publisher
publishDate 2015
url http://jmes.ump.edu.my
http://jmes.ump.edu.my
http://eprints.uthm.edu.my/7732/1/JMES_Siswanto_et_al.pdf
first_indexed 2018-09-05T11:36:31Z
last_indexed 2018-09-05T11:36:31Z
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