Design And Analysis Of Proton MPV Bumper Robot Jig

This report is mainly consists of a study, research, and development of jig apparatus for use with industrial robots which name as Design and Analysis of Proton MPV Bumper Robot Jig. Jigs and fixtures are production tools used to accurately manufacture duplicate and interchangeable parts. Jigs and f...

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Bibliographic Details
Main Author: Muhammad Shahrul Hafizan , Ahmad Fadzil
Format: Monograph
Published: UTeM 2010
Subjects:
Online Access:http://library.utem.edu.my:8000/elmu/index.jsp?module=webopac-d&action=graphicFullDisplayRetriever.jsp&szMaterialNo=0000063572
http://library.utem.edu.my:8000/elmu/index.jsp?module=webopac-d&action=graphicFullDisplayRetriever.jsp&szMaterialNo=0000063572
http://eprints.utem.edu.my/3260/1/Design_And_Analysis_Of_Proton_MPV_Bumper_Robot_Jig_-_24_pages.pdf
http://eprints.utem.edu.my/3260/2/Design_And_Analysis_Of_Proton_MPV_Bumper_Robot_Jig_-_Full_Text.pdf
Description
Summary:This report is mainly consists of a study, research, and development of jig apparatus for use with industrial robots which name as Design and Analysis of Proton MPV Bumper Robot Jig. Jigs and fixtures are production tools used to accurately manufacture duplicate and interchangeable parts. Jigs and fixtures are specially designed so that the large numbers of components can be machined or assembled identically, and to ensure interchangeability of components. The research starts with a literature review about robot jig from previous researcher, studies from related books and others. The development of this Proton MPV Bumper Robot Jig is done for use in industrial moulding which is to take out a part (Proton MPV Bumper) from mould and put on conveyor for next process. Mainly, this robot jig uses a pneumatic system and it was developed consists of three main parts: mechanical part, electrical and electronic part, and programming part. As for mechanical part is a frame design of the jig while for electrical and electronic part is a circuit design for sensor (limit switch). Programming part is use for the robot jig movement planning. The development for the robot jig is used machining process such as lathe, milling, drilling and also fabrication. The electrical circuit for sensor (limit switch) had been constructed and then attached to the robot jig which acts as the device of controller movement. Programming was set in Pneumatic Traverse Robot Controller which is suitable to use at moulding process for the robot jig movement planning. This robot jig is also design with flexible frame. We can adjust the frame and use not only for Proton MPV front bumper production but also for Proton MPV rear bumper. This is one of the advantage compare to the previous robot jig.