Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study

Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced manag...

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Main Authors:	Nabiilah, Ab Rahim, Zamzuri, Hamedon, Faiz, Mohd Turan
Format:	Article
Language:	English English
Published:	Hashemite University 2017
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/18463/ http://umpir.ump.edu.my/id/eprint/18463/ http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf

id	oai:umpir.ump.edu.my:18463
recordtype	eprints
spelling	oai:umpir.ump.edu.my:184632017-11-28T06:31:43Z http://umpir.ump.edu.my/id/eprint/18463/ Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan TS Manufactures Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced management tools and techniques are used to improve the quality of the coated body. One of the proposed approach is to utilise the PDCA-cycle to reduce the defects on the electrodeposited body. In this study, the bits defect on the electrodeposited automobile bodies is investigated. Within the multilayer coating on bodies, the iron filing leads to the bits defect that appears on the electrodeposited coating surface. The iron filings arised from the metal assembly process carried out in the bodyshop, remained on the body during the painting process in paint shop.The defected surface can be removed through the process of sanding which is high in cost and requires extensive production time. Therefore, the best method to prevent the bits defects is by removing or reducing the iron filing through filtration, magnetic separation and surface adjustment process. The implementation of filtration system, magnetic separation and surface adjustment process improved 36% of bits and reduced 42% of sanding man hour with a total saving of RM40.00 per unit. Hashemite University 2017-01 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf Nabiilah, Ab Rahim and Zamzuri, Hamedon and Faiz, Mohd Turan (2017) Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study. Jordan Journal of Mechanical and Industrial Engineering, 11 (1). pp. 27-33. ISSN 1995-6665 http://www.jjmie.hu.edu.jo/vol%2011-1/JJMIE-26-16-01.pdf
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English
topic	TS Manufactures
spellingShingle	TS Manufactures Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
description	Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced management tools and techniques are used to improve the quality of the coated body. One of the proposed approach is to utilise the PDCA-cycle to reduce the defects on the electrodeposited body. In this study, the bits defect on the electrodeposited automobile bodies is investigated. Within the multilayer coating on bodies, the iron filing leads to the bits defect that appears on the electrodeposited coating surface. The iron filings arised from the metal assembly process carried out in the bodyshop, remained on the body during the painting process in paint shop.The defected surface can be removed through the process of sanding which is high in cost and requires extensive production time. Therefore, the best method to prevent the bits defects is by removing or reducing the iron filing through filtration, magnetic separation and surface adjustment process. The implementation of filtration system, magnetic separation and surface adjustment process improved 36% of bits and reduced 42% of sanding man hour with a total saving of RM40.00 per unit.
format	Article
author	Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan
author_facet	Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan
author_sort	Nabiilah, Ab Rahim
title	Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_short	Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_full	Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_fullStr	Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_full_unstemmed	Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_sort	bits reduction in the electrodeposition process of a pickup truck – a case study
publisher	Hashemite University
publishDate	2017
url	http://umpir.ump.edu.my/id/eprint/18463/ http://umpir.ump.edu.my/id/eprint/18463/ http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf
first_indexed	2018-09-07T02:26:46Z
last_indexed	2018-09-07T02:26:46Z
_version_	1610913894443778048

Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study

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