Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining

Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining

High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters...

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Main Authors: Madan Varmma, Suparmaniam, A. R., Yusoff
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2016
Subjects:
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/1/Investigation%20of%20surface%20roughness%20and%20tool%20wear%20length%20with%20varying%20combination%20of%20depth%20of%20cut%20and%20feed%20rate%20of%20Aluminium%20alloy%20and%20P20%20steel%20machining..pdf
id oai:umpir.ump.edu.my:13443
recordtype eprints
spelling oai:umpir.ump.edu.my:134432017-03-23T03:16:37Z http://umpir.ump.edu.my/id/eprint/13443/ Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining Madan Varmma, Suparmaniam A. R., Yusoff TS Manufactures High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing. IOP Publishing 2016 Conference or Workshop Item PeerReviewed application/pdf en cc_by http://umpir.ump.edu.my/id/eprint/13443/1/Investigation%20of%20surface%20roughness%20and%20tool%20wear%20length%20with%20varying%20combination%20of%20depth%20of%20cut%20and%20feed%20rate%20of%20Aluminium%20alloy%20and%20P20%20steel%20machining..pdf Madan Varmma, Suparmaniam and A. R., Yusoff (2016) Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining. In: IOP Conference Series: Materials Science and Engineering: 2nd International Manufacturing Engineering Conference and 3rd Asia-Pacific Conference on Manufacturing Systems (iMEC-APCOMS 2015), 12–14 November 2015 , Kuala Lumpur, Malaysia. pp. 1-9., 114 (1). ISSN 1757-8981 (Print); 1757-899X (Online) http://iopscience.iop.org/article/10.1088/1757-899X/114/1/012010/meta doi:10.1088/1757-899X/114/1/012010
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Madan Varmma, Suparmaniam
A. R., Yusoff
Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
description High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.
format Conference or Workshop Item
author Madan Varmma, Suparmaniam
A. R., Yusoff
author_facet Madan Varmma, Suparmaniam
A. R., Yusoff
author_sort Madan Varmma, Suparmaniam
title Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
title_short Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
title_full Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
title_fullStr Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
title_full_unstemmed Investigation of Surface Roughness and Tool Wear Length With Varying Combination of Depth of Cut and Feed Rate of Aluminium Alloy and P20 Steel Machining
title_sort investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of aluminium alloy and p20 steel machining
publisher IOP Publishing
publishDate 2016
url http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/
http://umpir.ump.edu.my/id/eprint/13443/1/Investigation%20of%20surface%20roughness%20and%20tool%20wear%20length%20with%20varying%20combination%20of%20depth%20of%20cut%20and%20feed%20rate%20of%20Aluminium%20alloy%20and%20P20%20steel%20machining..pdf
first_indexed 2018-09-07T01:46:41Z
last_indexed 2018-09-07T01:46:41Z
_version_ 1610911372043878400

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