Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach
Laser cladding is the most important surface coating technique, widely used due to its capability of producing metal-matrix ceramic composite surfaces with reasonable hardness, corrosion and wear resistances. However, laser surface treatment technique is limited by several factors, such as expensive...
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2016
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| Online Access: | http://irep.iium.edu.my/51664/ http://irep.iium.edu.my/51664/ http://irep.iium.edu.my/51664/1/51664_Abrasive_Wear_Analysis_of_TIG.pdf |
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iium-516642016-08-18T06:18:17Z http://irep.iium.edu.my/51664/ Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach Maleque, Md. Abdul Bello, Kamil Adeyemi Adebisi, Adetayo Abdulmumin Dube, A. T173.2 Technological change TN600 Metallurgy TS200 Metal manufactures. Metalworking Laser cladding is the most important surface coating technique, widely used due to its capability of producing metal-matrix ceramic composite surfaces with reasonable hardness, corrosion and wear resistances. However, laser surface treatment technique is limited by several factors, such as expensive manufacturing procedure and precision control of the system. In order to build up a bridge between quality, flexibility and productivity and to obtain the same at a minimized cost, the present study has adopted a novel process of TIG torch for surface modification of steel components. In this study, TiC embedded composite coatings are developed on AISI 4340 steel substrates by simple powder preplacement and TIG torch melting. To study the abrasive wear behaviour of these coatings against alumina ball at 600o C, a design of experiment based on Taguchi’s orthogonal array is used to acquire the wear test data for determining optimal parameters that lead to the minimization of wear rate. In this technique, L16 orthogonal array and signal-to-noise ratio are used to evaluate the influence of TIG melting parameters including current, speed, voltage and shielding gas flow rate on the wear rates of the composite coated surfaces. The results reveal that welding voltage is the most significant control parameter for minimizing wear rate while the current presents the least contribution to the wear rate reduction. 2016-07 Conference or Workshop Item NonPeerReviewed application/pdf en http://irep.iium.edu.my/51664/1/51664_Abrasive_Wear_Analysis_of_TIG.pdf Maleque, Md. Abdul and Bello, Kamil Adeyemi and Adebisi, Adetayo Abdulmumin and Dube, A. (2016) Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach. In: 3rd International Conference on Mechanical, Automotive and Aerospace Engineering (ICMAAE 2016), 25th-27th July 2016, Kuala Lumpur, Malaysia. (Unpublished) http://www.iium.edu.my/icmaae/2016/ |
| repository_type |
Digital Repository |
| institution_category |
Local University |
| institution |
International Islamic University Malaysia |
| building |
IIUM Repository |
| collection |
Online Access |
| language |
English |
| topic |
T173.2 Technological change TN600 Metallurgy TS200 Metal manufactures. Metalworking |
| spellingShingle |
T173.2 Technological change TN600 Metallurgy TS200 Metal manufactures. Metalworking Maleque, Md. Abdul Bello, Kamil Adeyemi Adebisi, Adetayo Abdulmumin Dube, A. Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| description |
Laser cladding is the most important surface coating technique, widely used due to its capability of producing metal-matrix ceramic composite surfaces with reasonable hardness, corrosion and wear resistances. However, laser surface treatment technique is limited by several factors, such as expensive manufacturing procedure and precision control of the system. In order to build up a bridge between quality, flexibility and productivity and to obtain the same at a minimized cost, the present study has adopted a novel process of TIG torch for surface modification of steel components. In this study, TiC embedded composite coatings are developed on AISI 4340 steel substrates by simple powder preplacement and TIG torch melting. To study the abrasive wear behaviour of these coatings against alumina ball at 600o C, a design of experiment based on Taguchi’s orthogonal array is used to acquire the wear test data for determining optimal parameters that lead to the minimization of wear rate. In this technique, L16 orthogonal array and signal-to-noise ratio are used to evaluate the influence of TIG melting parameters including current, speed, voltage and shielding gas flow rate on the wear rates of the composite coated surfaces. The results reveal that welding voltage is the most significant control parameter for minimizing wear rate while the current presents the least contribution to the wear rate reduction. |
| format |
Conference or Workshop Item |
| author |
Maleque, Md. Abdul Bello, Kamil Adeyemi Adebisi, Adetayo Abdulmumin Dube, A. |
| author_facet |
Maleque, Md. Abdul Bello, Kamil Adeyemi Adebisi, Adetayo Abdulmumin Dube, A. |
| author_sort |
Maleque, Md. Abdul |
| title |
Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| title_short |
Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| title_full |
Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| title_fullStr |
Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| title_full_unstemmed |
Abrasive wear analysis of TIG melted ceramic coating using Taguchi approach |
| title_sort |
abrasive wear analysis of tig melted ceramic coating using taguchi approach |
| publishDate |
2016 |
| url |
http://irep.iium.edu.my/51664/ http://irep.iium.edu.my/51664/ http://irep.iium.edu.my/51664/1/51664_Abrasive_Wear_Analysis_of_TIG.pdf |
| first_indexed |
2018-09-07T07:09:55Z |
| last_indexed |
2018-09-07T07:09:55Z |
| _version_ |
1610931708731850752 |