High aspect ratio micro-EDM drilling with nano surface finish

This paper presents the issues related to high aspect ratio in micro drilling on metallic materials using micro electro discharge machining (Micro-EDM). Experimental investigation is carried out by drilling high aspect ratio micro holes on copper workpiece with 1 mm diameter tungsten carbide tool el...

Full description

Bibliographic Details
Main Authors:	Ali , Mohammad Yeakub, Abd. Rahman, Mohamed, Banu, Asfana, Adnan, Shakira, Nadia, Fatin
Format:	Conference or Workshop Item
Language:	English
Published:	Springer International Publishing 2016
Subjects:	TJ170 Mechanics applied to machinery. Dynamics TS Manufactures
Online Access:	http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/1/50609_High_Aspect_Ratio_Micro-EDM_Drilling.pdf

id	iium-50609
recordtype	eprints
spelling	iium-506092016-10-27T04:12:59Z http://irep.iium.edu.my/50609/ High aspect ratio micro-EDM drilling with nano surface finish Ali , Mohammad Yeakub Abd. Rahman, Mohamed Banu, Asfana Adnan, Shakira Nadia, Fatin TJ170 Mechanics applied to machinery. Dynamics TS Manufactures This paper presents the issues related to high aspect ratio in micro drilling on metallic materials using micro electro discharge machining (Micro-EDM). Experimental investigation is carried out by drilling high aspect ratio micro holes on copper workpiece with 1 mm diameter tungsten carbide tool electrode using micro-EDM DT 110 with two varying parameters voltage and capacitance. For the measurement and observation of aspect ratio, roundness, and surface roughness were performed by scanning electron microscope, optical microscope, and WYKO NT1100 optical profiler respectively. The purpose of this paper is to achieve high aspect ratio, accurate roundness, and low surface roughness with the minimum wear of tool electrode within machining time. The data were analyzed by Design Expert software. Emperical models for aspect ratio, roundness, and surface roughness are developed. The analysis revealed that the most influential parameter is capacitance. Multiple optimization of responses showed that the optimum parameter values are 90 V gap voltage and 0.26 μF capacitance which provide 2.4 aspect ratio, 44 μm roundness, and 6.0 μm Ra surface roughness. The desirability achieved by optimization is 73.9%. The models are validated by experiments. Springer International Publishing 2016 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/50609/1/50609_High_Aspect_Ratio_Micro-EDM_Drilling.pdf Ali , Mohammad Yeakub and Abd. Rahman, Mohamed and Banu, Asfana and Adnan, Shakira and Nadia, Fatin (2016) High aspect ratio micro-EDM drilling with nano surface finish. In: The Regional Conference on Science, Technology and Social Sciences 2014 (RCSTSS 2014), 23rd-25th Nov. 2014, Cameron Highland, Pahang. http://link.springer.com/chapter/10.1007%2F978-981-10-0534-3_15 10.1007/978-981-10-0534-3_15
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TJ170 Mechanics applied to machinery. Dynamics TS Manufactures
spellingShingle	TJ170 Mechanics applied to machinery. Dynamics TS Manufactures Ali , Mohammad Yeakub Abd. Rahman, Mohamed Banu, Asfana Adnan, Shakira Nadia, Fatin High aspect ratio micro-EDM drilling with nano surface finish
description	This paper presents the issues related to high aspect ratio in micro drilling on metallic materials using micro electro discharge machining (Micro-EDM). Experimental investigation is carried out by drilling high aspect ratio micro holes on copper workpiece with 1 mm diameter tungsten carbide tool electrode using micro-EDM DT 110 with two varying parameters voltage and capacitance. For the measurement and observation of aspect ratio, roundness, and surface roughness were performed by scanning electron microscope, optical microscope, and WYKO NT1100 optical profiler respectively. The purpose of this paper is to achieve high aspect ratio, accurate roundness, and low surface roughness with the minimum wear of tool electrode within machining time. The data were analyzed by Design Expert software. Emperical models for aspect ratio, roundness, and surface roughness are developed. The analysis revealed that the most influential parameter is capacitance. Multiple optimization of responses showed that the optimum parameter values are 90 V gap voltage and 0.26 μF capacitance which provide 2.4 aspect ratio, 44 μm roundness, and 6.0 μm Ra surface roughness. The desirability achieved by optimization is 73.9%. The models are validated by experiments.
format	Conference or Workshop Item
author	Ali , Mohammad Yeakub Abd. Rahman, Mohamed Banu, Asfana Adnan, Shakira Nadia, Fatin
author_facet	Ali , Mohammad Yeakub Abd. Rahman, Mohamed Banu, Asfana Adnan, Shakira Nadia, Fatin
author_sort	Ali , Mohammad Yeakub
title	High aspect ratio micro-EDM drilling with nano surface finish
title_short	High aspect ratio micro-EDM drilling with nano surface finish
title_full	High aspect ratio micro-EDM drilling with nano surface finish
title_fullStr	High aspect ratio micro-EDM drilling with nano surface finish
title_full_unstemmed	High aspect ratio micro-EDM drilling with nano surface finish
title_sort	high aspect ratio micro-edm drilling with nano surface finish
publisher	Springer International Publishing
publishDate	2016
url	http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/ http://irep.iium.edu.my/50609/1/50609_High_Aspect_Ratio_Micro-EDM_Drilling.pdf
first_indexed	2018-09-07T07:03:28Z
last_indexed	2018-09-07T07:03:28Z
_version_	1610931302903578624

High aspect ratio micro-EDM drilling with nano surface finish

Similar Items