Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy

Dry machining is an eco-friendly machining process and its importance in the manufacturing industries should be taken seriously. Machining without the use of any cutting fluid is becoming increasingly more popular due to concerns regarding the safety of the environment and reducing cost. Dry and we...

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Main Authors:	Mohamed Ariff, Tasnim Firdaus, Shafie, Nurul Syamira, Mahamad Zahir, Zamzahariah
Format:	Article
Language:	English
Published:	Trans Tech Publications Ltd., Switzerland 2013
Subjects:	TS200 Metal manufactures. Metalworking
Online Access:	http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/1/AMM.268-270.563-ICAMMM2012-CHINA.pdf

id	iium-27432
recordtype	eprints
spelling	iium-274322013-05-02T04:02:40Z http://irep.iium.edu.my/27432/ Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy Mohamed Ariff, Tasnim Firdaus Shafie, Nurul Syamira Mahamad Zahir, Zamzahariah TS200 Metal manufactures. Metalworking Dry machining is an eco-friendly machining process and its importance in the manufacturing industries should be taken seriously. Machining without the use of any cutting fluid is becoming increasingly more popular due to concerns regarding the safety of the environment and reducing cost. Dry and wet turning of T6061 aluminium alloy was performed on a lathe by using Silicon Nitride (Si3N4) inserts as the cutting tool. Tool wear behaviour of Si3N4 cutting tool were studied with the aim of finding the optimum cutting conditions for both dry and wet machining. Machining was performed at four different cutting speeds; 292, 388, 518 and 689 m/min using two different cutting parameters (feed rate, f = 0.2 mm/rev, depth of cut, d = 0.1 mm and f = 0.4 mm/rev, d = 0.2 mm). Material removal rate (MRR) was also obtained and the temperature at the tool-chip interface were measured using an infrared (IR) thermometer as to see the effect of temperature rise during machining. Dry machining with smaller cutting parameters resulted in lower wear rates by 37 to 48% for all four cutting speeds. Nevertheless, reduction of wear rate by 38 to 57% was found from wet machining. The optimum cutting speed for both dry and wet machining of T6061 aluminium alloy using Si3N4 cutting tool was found to be 518 m/min for both cutting parameters. However, the optimum cutting parameters are apparently with the feed rate of 0.4 mm/rev and depth of cut of 0.2 mm. At the optimum cutting speed, the tool tip temperature for dry machining was higher than wet machining by 40 and 51% for f = 0.2 mm/rev and f = 0.4 mm/rev respectively. Dry machining of T6061 Aluminium alloy can be more suitable particularly at higher cutting speed with interrupted cutting operations. Trans Tech Publications Ltd., Switzerland 2013 Article PeerReviewed application/pdf en http://irep.iium.edu.my/27432/1/AMM.268-270.563-ICAMMM2012-CHINA.pdf Mohamed Ariff, Tasnim Firdaus and Shafie, Nurul Syamira and Mahamad Zahir, Zamzahariah (2013) Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy. Applied Mechanics and Materials, 268-70. pp. 563-567. ISSN 1660-9336 http://www.scientific.net/AMM 10.4028/www.scientific.net/AMM.268-270.563
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TS200 Metal manufactures. Metalworking
spellingShingle	TS200 Metal manufactures. Metalworking Mohamed Ariff, Tasnim Firdaus Shafie, Nurul Syamira Mahamad Zahir, Zamzahariah Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
description	Dry machining is an eco-friendly machining process and its importance in the manufacturing industries should be taken seriously. Machining without the use of any cutting fluid is becoming increasingly more popular due to concerns regarding the safety of the environment and reducing cost. Dry and wet turning of T6061 aluminium alloy was performed on a lathe by using Silicon Nitride (Si3N4) inserts as the cutting tool. Tool wear behaviour of Si3N4 cutting tool were studied with the aim of finding the optimum cutting conditions for both dry and wet machining. Machining was performed at four different cutting speeds; 292, 388, 518 and 689 m/min using two different cutting parameters (feed rate, f = 0.2 mm/rev, depth of cut, d = 0.1 mm and f = 0.4 mm/rev, d = 0.2 mm). Material removal rate (MRR) was also obtained and the temperature at the tool-chip interface were measured using an infrared (IR) thermometer as to see the effect of temperature rise during machining. Dry machining with smaller cutting parameters resulted in lower wear rates by 37 to 48% for all four cutting speeds. Nevertheless, reduction of wear rate by 38 to 57% was found from wet machining. The optimum cutting speed for both dry and wet machining of T6061 aluminium alloy using Si3N4 cutting tool was found to be 518 m/min for both cutting parameters. However, the optimum cutting parameters are apparently with the feed rate of 0.4 mm/rev and depth of cut of 0.2 mm. At the optimum cutting speed, the tool tip temperature for dry machining was higher than wet machining by 40 and 51% for f = 0.2 mm/rev and f = 0.4 mm/rev respectively. Dry machining of T6061 Aluminium alloy can be more suitable particularly at higher cutting speed with interrupted cutting operations.
format	Article
author	Mohamed Ariff, Tasnim Firdaus Shafie, Nurul Syamira Mahamad Zahir, Zamzahariah
author_facet	Mohamed Ariff, Tasnim Firdaus Shafie, Nurul Syamira Mahamad Zahir, Zamzahariah
author_sort	Mohamed Ariff, Tasnim Firdaus
title	Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
title_short	Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
title_full	Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
title_fullStr	Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
title_full_unstemmed	Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy
title_sort	wear analysis of silicon nitride (si3n4) cutting tool in dry machining of t6061 aluminium alloy
publisher	Trans Tech Publications Ltd., Switzerland
publishDate	2013
url	http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/ http://irep.iium.edu.my/27432/1/AMM.268-270.563-ICAMMM2012-CHINA.pdf
first_indexed	2018-09-07T05:02:19Z
last_indexed	2018-09-07T05:02:19Z
_version_	1610923680504741888

Wear analysis of Silicon Nitride (Si3N4) cutting tool in dry machining of T6061 Aluminium Alloy

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