Prediction of burr formation in fabricating MEMS components by micro end milling

This paper discusses burr formation in micromilling of AISI 304 stainless steel. Chip load, cutting speed and the application of coolant were chosen as the milling parameters. Experiments were conducted using 500 µm diameter tungsten carbide end milling tool. Milling parameters and measured burr hei...

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Main Authors: Ali, Mohammad Yeakub, Omar, Mohd Aliff, Othman, Khairul Irman, Hung, Wayne N.P.
Format: Conference or Workshop Item
Language:English
English
Published: Trans Tech Publications Ltd., Switzerland 2009
Subjects:
Online Access:http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/4/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_complete.pdf
http://irep.iium.edu.my/27031/10/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_scopus.pdf
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recordtype eprints
spelling iium-270312018-07-11T06:31:00Z http://irep.iium.edu.my/27031/ Prediction of burr formation in fabricating MEMS components by micro end milling Ali, Mohammad Yeakub Omar, Mohd Aliff Othman, Khairul Irman Hung, Wayne N.P. T Technology (General) TJ Mechanical engineering and machinery This paper discusses burr formation in micromilling of AISI 304 stainless steel. Chip load, cutting speed and the application of coolant were chosen as the milling parameters. Experiments were conducted using 500 µm diameter tungsten carbide end milling tool. Milling parameters and measured burr height values were analyzed and statistical models were developed for the estimation of burr height. The models showed that the chip load and cutting speed both have direct and interactive contribution to burr formation. When micromachining without coolant, the burr height increases about 40% compared to that of machining with coolant. The optimized values of chip load and cutting speed were found to be 1 µm/tooth and 78 mms-1 respectively. The predicted burr heights were 5-7% larger than that of measured values. Trans Tech Publications Ltd., Switzerland 2009 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/27031/4/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_complete.pdf application/pdf en http://irep.iium.edu.my/27031/10/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_scopus.pdf Ali, Mohammad Yeakub and Omar, Mohd Aliff and Othman, Khairul Irman and Hung, Wayne N.P. (2009) Prediction of burr formation in fabricating MEMS components by micro end milling. In: International Conference on Materials for Advanced Technologies (ICMAT), 28 June - 03 July, Singapore. http://www.scientific.net/AMR.74.247 10.4028/www.scientific.net/AMR.74.247
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic T Technology (General)
TJ Mechanical engineering and machinery
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
Ali, Mohammad Yeakub
Omar, Mohd Aliff
Othman, Khairul Irman
Hung, Wayne N.P.
Prediction of burr formation in fabricating MEMS components by micro end milling
description This paper discusses burr formation in micromilling of AISI 304 stainless steel. Chip load, cutting speed and the application of coolant were chosen as the milling parameters. Experiments were conducted using 500 µm diameter tungsten carbide end milling tool. Milling parameters and measured burr height values were analyzed and statistical models were developed for the estimation of burr height. The models showed that the chip load and cutting speed both have direct and interactive contribution to burr formation. When micromachining without coolant, the burr height increases about 40% compared to that of machining with coolant. The optimized values of chip load and cutting speed were found to be 1 µm/tooth and 78 mms-1 respectively. The predicted burr heights were 5-7% larger than that of measured values.
format Conference or Workshop Item
author Ali, Mohammad Yeakub
Omar, Mohd Aliff
Othman, Khairul Irman
Hung, Wayne N.P.
author_facet Ali, Mohammad Yeakub
Omar, Mohd Aliff
Othman, Khairul Irman
Hung, Wayne N.P.
author_sort Ali, Mohammad Yeakub
title Prediction of burr formation in fabricating MEMS components by micro end milling
title_short Prediction of burr formation in fabricating MEMS components by micro end milling
title_full Prediction of burr formation in fabricating MEMS components by micro end milling
title_fullStr Prediction of burr formation in fabricating MEMS components by micro end milling
title_full_unstemmed Prediction of burr formation in fabricating MEMS components by micro end milling
title_sort prediction of burr formation in fabricating mems components by micro end milling
publisher Trans Tech Publications Ltd., Switzerland
publishDate 2009
url http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/
http://irep.iium.edu.my/27031/4/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_complete.pdf
http://irep.iium.edu.my/27031/10/27031_Prediction%20of%20burr%20formation%20in%20fabricating%20_scopus.pdf
first_indexed 2018-09-07T05:00:06Z
last_indexed 2018-09-07T05:00:06Z
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