Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)

Cutting tools are subjected to severe stress-strain conditions due to cutting forces, heat generated and vibrations caused during machining. These conditions affect the overall performance of the tool. Wear is the major concern in metal cutting and since it affects the productivity and dimensiona...

Full description

Bibliographic Details
Main Authors:	Amin, A. K. M. Nurul, A., Abu, D. , Salha A., S. , Salhana B.
Format:	Book Chapter
Language:	English
Published:	IIUM Press 2011
Subjects:	TS Manufactures
Online Access:	http://irep.iium.edu.my/23589/ http://irep.iium.edu.my/23589/ http://irep.iium.edu.my/23589/4/chp10.pdf

id	iium-23589
recordtype	eprints
spelling	iium-235892014-07-02T04:31:06Z http://irep.iium.edu.my/23589/ Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC) Amin, A. K. M. Nurul A., Abu D. , Salha A. S. , Salhana B. TS Manufactures Cutting tools are subjected to severe stress-strain conditions due to cutting forces, heat generated and vibrations caused during machining. These conditions affect the overall performance of the tool. Wear is the major concern in metal cutting and since it affects the productivity and dimensional accuracy of the machined part. Intensive chatter vibrations are a major concern during metal cutting in most of the cases at high cutting speeds. It leads to lower life of machine tools elements, lower machining accuracy and surface finish, and higher rate of tool wear are caused by chatter. Apart from that high noise level, associated with chatter, is generally uncomfortable for the operator. There are various theories on the formative mechanism of chatter. However Talantov and Amin established quite convincingly that, during turning chatter occurs when the frequency of the cyclic or the serrated chip elements coincides with the natural frequency of the individual components of the machine-tool system, like tool holder, spindle, etc. [1,2]. During resonance the frequency of the vibration remains practically constant and the amplitude increases to a maximum value and then gradually decreases when the component gets out of the resonance. Trent has also concluded that the formation of serrated chips during metal cutting leads to chatter of machine tools [3]. Increasing cutting force contributes to intensification of chatter. Chatter can be reduced by changing cutting parameters [4]. This work aims at studing the influence of cutting parameters on chatter to minimize chatter effects on tool wear and at developing a chart of recommended cutting conditions for the given materials to facilitate almost chatter free machining with satisfactory surface finish and tool life. IIUM Press 2011 Book Chapter PeerReviewed application/pdf en http://irep.iium.edu.my/23589/4/chp10.pdf Amin, A. K. M. Nurul and A., Abu and D. , Salha A. and S. , Salhana B. (2011) Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC). In: Advanced Machining Towards Improved Machinability of Difficult-to-Cut Materials. IIUM Press, Kuala Lumpur, Malaysia, pp. 75-82. ISBN 9789674181758 http://rms.research.iium.edu.my/bookstore/default.aspx
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Amin, A. K. M. Nurul A., Abu D. , Salha A. S. , Salhana B. Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
description	Cutting tools are subjected to severe stress-strain conditions due to cutting forces, heat generated and vibrations caused during machining. These conditions affect the overall performance of the tool. Wear is the major concern in metal cutting and since it affects the productivity and dimensional accuracy of the machined part. Intensive chatter vibrations are a major concern during metal cutting in most of the cases at high cutting speeds. It leads to lower life of machine tools elements, lower machining accuracy and surface finish, and higher rate of tool wear are caused by chatter. Apart from that high noise level, associated with chatter, is generally uncomfortable for the operator. There are various theories on the formative mechanism of chatter. However Talantov and Amin established quite convincingly that, during turning chatter occurs when the frequency of the cyclic or the serrated chip elements coincides with the natural frequency of the individual components of the machine-tool system, like tool holder, spindle, etc. [1,2]. During resonance the frequency of the vibration remains practically constant and the amplitude increases to a maximum value and then gradually decreases when the component gets out of the resonance. Trent has also concluded that the formation of serrated chips during metal cutting leads to chatter of machine tools [3]. Increasing cutting force contributes to intensification of chatter. Chatter can be reduced by changing cutting parameters [4]. This work aims at studing the influence of cutting parameters on chatter to minimize chatter effects on tool wear and at developing a chart of recommended cutting conditions for the given materials to facilitate almost chatter free machining with satisfactory surface finish and tool life.
format	Book Chapter
author	Amin, A. K. M. Nurul A., Abu D. , Salha A. S. , Salhana B.
author_facet	Amin, A. K. M. Nurul A., Abu D. , Salha A. S. , Salhana B.
author_sort	Amin, A. K. M. Nurul
title	Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
title_short	Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
title_full	Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
title_fullStr	Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
title_full_unstemmed	Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)
title_sort	influence of chatter on tool life during end milling of aluminium and aluminium alloy on vertical machining centre (vmc)
publisher	IIUM Press
publishDate	2011
url	http://irep.iium.edu.my/23589/ http://irep.iium.edu.my/23589/ http://irep.iium.edu.my/23589/4/chp10.pdf
first_indexed	2018-09-07T04:42:08Z
last_indexed	2018-09-07T04:42:08Z
_version_	1610922410853269504

Influence of chatter on tool life during end milling of Aluminium and Aluminium alloy on vertical machining centre (VMC)

Similar Items