Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy

Adhesion wear is the main wear mechanism in the dry turning of aluminium alloys. This type of wear produces an adhesion of the machining material on the cutting tool, decreasing the final surface quality of the machining parts and making it more difficult to maintain industrial tolerances. This work...

Full description

Bibliographic Details
Main Authors:	Moises Batista Ponce, Irene Del Sol Illana, Severo Raul Fernandez-Vidal, Jorge Salguero Gomez
Format:	Article
Language:	English
Published:	MDPI AG 2018-09-01
Series:	Materials
Subjects:	cutting tool wear secondary adhesion wear turning machining aluminium
Online Access:	http://www.mdpi.com/1996-1944/11/9/1598

id	doaj-art-e998c860e5c64066b8d3d61b5cb677b7
recordtype	oai_dc
spelling	doaj-art-e998c860e5c64066b8d3d61b5cb677b72018-09-04T06:30:07ZengMDPI AGMaterials1996-19442018-09-01119159810.3390/ma11091598ma11091598Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 AlloyMoises Batista Ponce0Irene Del Sol Illana1Severo Raul Fernandez-Vidal2Jorge Salguero Gomez3Department of Mechanical Engineering & Industrial Design, Faculty of Engineering, University of Cadiz, Av. Universidad de Cadiz 10, E-11519 Puerto Real-Cadiz, SpainDepartment of Mechanical Engineering & Industrial Design, Faculty of Engineering, University of Cadiz, Av. Universidad de Cadiz 10, E-11519 Puerto Real-Cadiz, SpainDepartment of Mechanical Engineering & Industrial Design, Faculty of Engineering, University of Cadiz, Av. Universidad de Cadiz 10, E-11519 Puerto Real-Cadiz, SpainDepartment of Mechanical Engineering & Industrial Design, Faculty of Engineering, University of Cadiz, Av. Universidad de Cadiz 10, E-11519 Puerto Real-Cadiz, SpainAdhesion wear is the main wear mechanism in the dry turning of aluminium alloys. This type of wear produces an adhesion of the machining material on the cutting tool, decreasing the final surface quality of the machining parts and making it more difficult to maintain industrial tolerances. This work studies the influence of the cutting parameters on the volume of material adhered to the cutting tool surface for dry machining of AA2024 (Al-Cu). For that purpose, a specific methodology based on the automatic image processing method that can obtain the area and the thickness of the adhered material has been designed. This methodology has been verified with the results obtained through 3D analysis techniques and compared with the adhered volume. The results provided experimental parametric models for this wear mechanism. These models are analytic approximations of experimental data. The feed rate mainly results in low cutting speed, while low depths of cut presents a different behaviour due to the low contact pressure. The unstable behaviour of aluminium adhesion on the cutting tool produces a high variability of results. This continuous change introduces variation in the process caused by the continuous change of the cutting tool geometry.http://www.mdpi.com/1996-1944/11/9/1598cutting tool wearsecondary adhesion wearturningmachiningaluminium
institution	Open Data Bank
collection	Open Access Journals
building	Directory of Open Access Journals
language	English
format	Article
author	Moises Batista Ponce Irene Del Sol Illana Severo Raul Fernandez-Vidal Jorge Salguero Gomez
spellingShingle	Moises Batista Ponce Irene Del Sol Illana Severo Raul Fernandez-Vidal Jorge Salguero Gomez Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy Materials cutting tool wear secondary adhesion wear turning machining aluminium
author_facet	Moises Batista Ponce Irene Del Sol Illana Severo Raul Fernandez-Vidal Jorge Salguero Gomez
author_sort	Moises Batista Ponce
title	Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy
title_short	Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy
title_full	Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy
title_fullStr	Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy
title_full_unstemmed	Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy
title_sort	experimental parametric model for adhesion wear measurements in the dry turning of an aa2024 alloy
publisher	MDPI AG
series	Materials
issn	1996-1944
publishDate	2018-09-01
description	Adhesion wear is the main wear mechanism in the dry turning of aluminium alloys. This type of wear produces an adhesion of the machining material on the cutting tool, decreasing the final surface quality of the machining parts and making it more difficult to maintain industrial tolerances. This work studies the influence of the cutting parameters on the volume of material adhered to the cutting tool surface for dry machining of AA2024 (Al-Cu). For that purpose, a specific methodology based on the automatic image processing method that can obtain the area and the thickness of the adhered material has been designed. This methodology has been verified with the results obtained through 3D analysis techniques and compared with the adhered volume. The results provided experimental parametric models for this wear mechanism. These models are analytic approximations of experimental data. The feed rate mainly results in low cutting speed, while low depths of cut presents a different behaviour due to the low contact pressure. The unstable behaviour of aluminium adhesion on the cutting tool produces a high variability of results. This continuous change introduces variation in the process caused by the continuous change of the cutting tool geometry.
topic	cutting tool wear secondary adhesion wear turning machining aluminium
url	http://www.mdpi.com/1996-1944/11/9/1598
_version_	1612619078375047168

Experimental Parametric Model for Adhesion Wear Measurements in the Dry Turning of an AA2024 Alloy

Similar Items