Refined numerical simulation of the mechanical behaviour of hollow sphere structures

Metallic Hollow Sphere Structures (MHSS) is a member of cellular metal family which have air cavities while the boundaries are made of solid metals. It offers plenty of advantages and are applicable in many fields such as automotive or architecture. In this project, two major problems pertaining sin...

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Main Author: Sharmugham, Thinesh Kumar
Format: Thesis
Language:English
Published: 2009
Subjects:
Online Access:http://eprints.utm.my/9862/
http://eprints.utm.my/9862/1/ThineshKumarSharmughamMFKM2009.pdf
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author Sharmugham, Thinesh Kumar
author_facet Sharmugham, Thinesh Kumar
author_sort Sharmugham, Thinesh Kumar
building UTeM Institutional Repository
collection Online Access
description Metallic Hollow Sphere Structures (MHSS) is a member of cellular metal family which have air cavities while the boundaries are made of solid metals. It offers plenty of advantages and are applicable in many fields such as automotive or architecture. In this project, two major problems pertaining sintered MHSS were studied which are porosity in sphere walls and geometrical imperfection due to contact between spheres. Finite element analysis is the only methodology used in this project. The main objective of this project is to procure the mechanical properties of MHSS by incorporating the effect of these two problems into simulations. The analysis was divided into two parts which are porosity model and sphere model. The porosity models were used to obtain the mechanical properties of base material steel by taking porosity in sphere walls into account. Two different models were generated which are PC (primitive cubic) and FCC (face-centered cubic) which act as idealised porosity. These values were then used in sphere models as the material properties for MHSS. There are two different sphere models which are the 1.6 mm and 2.6 mm model. Geometrical imperfection effect is applied in these models. The simulations were run by mimicking a compression test. Initial findings proved that Young’s modulus, E, yield stress, oY and Poisson’s ratio, u, change with porosity percentage. The appropriate mechanical properties for 1.6 mm and 2.6 mm MHSS were acquired and used in MHSS simulations. Simulation results showed that the material properties decrease from no porosity model to FCC model. However, the difference between simulations and experimental results are big, which means better models need to be built to obtain better results.
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spelling utm-98622018-06-13T07:07:53Z http://eprints.utm.my/9862/ Refined numerical simulation of the mechanical behaviour of hollow sphere structures Sharmugham, Thinesh Kumar TJ Mechanical engineering and machinery Metallic Hollow Sphere Structures (MHSS) is a member of cellular metal family which have air cavities while the boundaries are made of solid metals. It offers plenty of advantages and are applicable in many fields such as automotive or architecture. In this project, two major problems pertaining sintered MHSS were studied which are porosity in sphere walls and geometrical imperfection due to contact between spheres. Finite element analysis is the only methodology used in this project. The main objective of this project is to procure the mechanical properties of MHSS by incorporating the effect of these two problems into simulations. The analysis was divided into two parts which are porosity model and sphere model. The porosity models were used to obtain the mechanical properties of base material steel by taking porosity in sphere walls into account. Two different models were generated which are PC (primitive cubic) and FCC (face-centered cubic) which act as idealised porosity. These values were then used in sphere models as the material properties for MHSS. There are two different sphere models which are the 1.6 mm and 2.6 mm model. Geometrical imperfection effect is applied in these models. The simulations were run by mimicking a compression test. Initial findings proved that Young’s modulus, E, yield stress, oY and Poisson’s ratio, u, change with porosity percentage. The appropriate mechanical properties for 1.6 mm and 2.6 mm MHSS were acquired and used in MHSS simulations. Simulation results showed that the material properties decrease from no porosity model to FCC model. However, the difference between simulations and experimental results are big, which means better models need to be built to obtain better results. 2009-05 Thesis NonPeerReviewed application/pdf en http://eprints.utm.my/9862/1/ThineshKumarSharmughamMFKM2009.pdf Sharmugham, Thinesh Kumar (2009) Refined numerical simulation of the mechanical behaviour of hollow sphere structures. Masters thesis, Universiti Teknologi Malaysia.
spellingShingle TJ Mechanical engineering and machinery
Sharmugham, Thinesh Kumar
Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title_full Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title_fullStr Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title_full_unstemmed Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title_short Refined numerical simulation of the mechanical behaviour of hollow sphere structures
title_sort refined numerical simulation of the mechanical behaviour of hollow sphere structures
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/9862/
http://eprints.utm.my/9862/1/ThineshKumarSharmughamMFKM2009.pdf