Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining

In machining, the occurrence of tool wear is a natural phenomenon which may lead to tool failure. The deformation during cutting at the interface between the tool face and workpiece tends to generate high cutting temperature. This condition reduces the tool life and the surface quality of the workpi...

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Main Authors: Sharif, Safian, Mohd. Yusof, Noordin, Idris, Mohd. Hasbullah, Ahmad, Zainal Abidin, Sudin, Izman, Ripin, Adnan, Mat Zin, Azrul Hisyam
Format: Monograph
Language:English
Published: Faculty of Mechanical Engineering 2009
Subjects:
Online Access:http://eprints.utm.my/9729/
http://eprints.utm.my/9729/1/78055.pdf
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author Sharif, Safian
Mohd. Yusof, Noordin
Idris, Mohd. Hasbullah
Ahmad, Zainal Abidin
Sudin, Izman
Ripin, Adnan
Mat Zin, Azrul Hisyam
author_facet Sharif, Safian
Mohd. Yusof, Noordin
Idris, Mohd. Hasbullah
Ahmad, Zainal Abidin
Sudin, Izman
Ripin, Adnan
Mat Zin, Azrul Hisyam
author_sort Sharif, Safian
building UTeM Institutional Repository
collection Online Access
description In machining, the occurrence of tool wear is a natural phenomenon which may lead to tool failure. The deformation during cutting at the interface between the tool face and workpiece tends to generate high cutting temperature. This condition reduces the tool life and the surface quality of the workpiece. The application of flood coolant to reduce the friction at the tool-workpiece may create several environmental problems. The introduction of Minimum Quantity Lubrication (MQL) as an alternative technique which is the process of pulverizing a very small amount of oil (< 30ml/h) can be regarded as replacement of dry machining while it may also be considered as an alternative to flood cooling. The research focused on the feasibility of using palm oil as cutting lubricant through the use of MQL during end milling hardened STAVAX ESR stainless steel of hardness 50 HRC with TiAlN and AlTiN coated carbide tools. The effect of various kind of lubricant and cutting speed on tool life, tool wear, cutting forces and surface integrity. The application of this ‘green machining’ would improve the plant environment, reduce the pollution, minimize the industrial hazard, reduce the machining cost and prolonged the tool life.
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format Monograph
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institution Universiti Teknologi Malaysia
institution_category Local University
language English
last_indexed 2025-11-15T21:05:41Z
publishDate 2009
publisher Faculty of Mechanical Engineering
recordtype eprints
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spelling utm-97292017-08-15T01:56:19Z http://eprints.utm.my/9729/ Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining Sharif, Safian Mohd. Yusof, Noordin Idris, Mohd. Hasbullah Ahmad, Zainal Abidin Sudin, Izman Ripin, Adnan Mat Zin, Azrul Hisyam TJ Mechanical engineering and machinery In machining, the occurrence of tool wear is a natural phenomenon which may lead to tool failure. The deformation during cutting at the interface between the tool face and workpiece tends to generate high cutting temperature. This condition reduces the tool life and the surface quality of the workpiece. The application of flood coolant to reduce the friction at the tool-workpiece may create several environmental problems. The introduction of Minimum Quantity Lubrication (MQL) as an alternative technique which is the process of pulverizing a very small amount of oil (< 30ml/h) can be regarded as replacement of dry machining while it may also be considered as an alternative to flood cooling. The research focused on the feasibility of using palm oil as cutting lubricant through the use of MQL during end milling hardened STAVAX ESR stainless steel of hardness 50 HRC with TiAlN and AlTiN coated carbide tools. The effect of various kind of lubricant and cutting speed on tool life, tool wear, cutting forces and surface integrity. The application of this ‘green machining’ would improve the plant environment, reduce the pollution, minimize the industrial hazard, reduce the machining cost and prolonged the tool life. Faculty of Mechanical Engineering 2009-01-31 Monograph NonPeerReviewed application/pdf en http://eprints.utm.my/9729/1/78055.pdf Sharif, Safian and Mohd. Yusof, Noordin and Idris, Mohd. Hasbullah and Ahmad, Zainal Abidin and Sudin, Izman and Ripin, Adnan and Mat Zin, Azrul Hisyam (2009) Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining. Project Report. Faculty of Mechanical Engineering, Skudai, Johor. (Unpublished)
spellingShingle TJ Mechanical engineering and machinery
Sharif, Safian
Mohd. Yusof, Noordin
Idris, Mohd. Hasbullah
Ahmad, Zainal Abidin
Sudin, Izman
Ripin, Adnan
Mat Zin, Azrul Hisyam
Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title_full Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title_fullStr Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title_full_unstemmed Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title_short Feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
title_sort feasibility study of using vegetable oil as a cutting lubricant through the use of minimum quantity lubricant during machining
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/9729/
http://eprints.utm.my/9729/1/78055.pdf