Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel

Manufacturing of cutting inserts was considered difficult and required extensive as to fulfill the industries needed. Several methods were used in manufacturing the insert and one of them is pre-forming process of mix powder parts prior to densification by sintering. Isostatic pressing can be applie...

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Main Author: Isa, Mohd. Akmal
Format: Thesis
Language:English
Published: 2007
Subjects:
Online Access:http://eprints.utm.my/9440/
http://eprints.utm.my/9440/1/MohdAkmalIsaFKM2007ABS.pdf
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author Isa, Mohd. Akmal
author_facet Isa, Mohd. Akmal
author_sort Isa, Mohd. Akmal
building UTeM Institutional Repository
collection Online Access
description Manufacturing of cutting inserts was considered difficult and required extensive as to fulfill the industries needed. Several methods were used in manufacturing the insert and one of them is pre-forming process of mix powder parts prior to densification by sintering. Isostatic pressing can be applied at very high pressure uniformly in all directions producing parts, which are consistent in density throughout their cross sections and highly accurate as compared to those produced uniaxially. As a result more uniform density and greater compaction of insert was produced. In research, the combination of alumina oxide and titanium carbide powders was this pressed and then sintered in a vacuum sintering furnace. The effect of the titanium carbide content in the alumina has study after completion of sintering process. The effect on the shrinkage, hardness, density and surface roughness of the inserts were also investigated. The temperature of sintering process was also investigated. Through this research, relationship between process parameters and the content of titanium carbide powder were established and used to produce ceramic inserts. In addition machining tests were concerned out on steel to evaluate the tool life of the inserts.
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spelling utm-94402018-07-25T07:59:56Z http://eprints.utm.my/9440/ Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel Isa, Mohd. Akmal TJ Mechanical engineering and machinery Manufacturing of cutting inserts was considered difficult and required extensive as to fulfill the industries needed. Several methods were used in manufacturing the insert and one of them is pre-forming process of mix powder parts prior to densification by sintering. Isostatic pressing can be applied at very high pressure uniformly in all directions producing parts, which are consistent in density throughout their cross sections and highly accurate as compared to those produced uniaxially. As a result more uniform density and greater compaction of insert was produced. In research, the combination of alumina oxide and titanium carbide powders was this pressed and then sintered in a vacuum sintering furnace. The effect of the titanium carbide content in the alumina has study after completion of sintering process. The effect on the shrinkage, hardness, density and surface roughness of the inserts were also investigated. The temperature of sintering process was also investigated. Through this research, relationship between process parameters and the content of titanium carbide powder were established and used to produce ceramic inserts. In addition machining tests were concerned out on steel to evaluate the tool life of the inserts. 2007-12 Thesis NonPeerReviewed application/pdf en http://eprints.utm.my/9440/1/MohdAkmalIsaFKM2007ABS.pdf Isa, Mohd. Akmal (2007) Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel. Masters thesis, Universiti Teknologi Malaysia, Faculty of Mechanical Engineering. http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:681?site_name=Restricted Repository
spellingShingle TJ Mechanical engineering and machinery
Isa, Mohd. Akmal
Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title_full Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title_fullStr Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title_full_unstemmed Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title_short Development of ceramic cutting insert of aluminium oxide (Al2O3) and titanium carbide (TiC) for machining steel
title_sort development of ceramic cutting insert of aluminium oxide (al2o3) and titanium carbide (tic) for machining steel
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/9440/
http://eprints.utm.my/9440/
http://eprints.utm.my/9440/1/MohdAkmalIsaFKM2007ABS.pdf