Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion

The effects of the micro-groove arrays formed on the tool surface on the material flow, surface condition of a billet and surface quality of a product were investigated by carrying out the plane strain extrusion experiments. Paraffinic mineral oil and RBD palm olein were applied in the above experim...

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Main Authors: Kamitani, S., Nakanisi, K., Syahrullail, S.
Format: Article
Published: Keikinzoku Gakkai/Japan Institute of Light Metals 2008
Subjects:
Online Access:http://eprints.utm.my/7121/
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author Kamitani, S.
Nakanisi, K.
Syahrullail, S.
author_facet Kamitani, S.
Nakanisi, K.
Syahrullail, S.
author_sort Kamitani, S.
building UTeM Institutional Repository
collection Online Access
description The effects of the micro-groove arrays formed on the tool surface on the material flow, surface condition of a billet and surface quality of a product were investigated by carrying out the plane strain extrusion experiments. Paraffinic mineral oil and RBD palm olein were applied in the above experiments. The distributions of flow velocity and effective strain in a billet were analyzed by using the visio-plasticity method. The experimental and analytical results show that the extrusion load increases with the inflow of billet to the grooves. The results also show that the surface condition of the extruded product is smoother when the location of the micro-groove array is at the inner section in the deformation boundary and a paraffinic mineral oil was used. The surface quality of a product in an extrusion process could be improved, under a slight rise of the extrusion load by using a tool with micro-groove arrays were formed on the tool surface at an appropriate section.
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institution Universiti Teknologi Malaysia
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publisher Keikinzoku Gakkai/Japan Institute of Light Metals
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spelling utm-71212017-10-22T08:13:43Z http://eprints.utm.my/7121/ Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion Kamitani, S. Nakanisi, K. Syahrullail, S. TJ Mechanical engineering and machinery The effects of the micro-groove arrays formed on the tool surface on the material flow, surface condition of a billet and surface quality of a product were investigated by carrying out the plane strain extrusion experiments. Paraffinic mineral oil and RBD palm olein were applied in the above experiments. The distributions of flow velocity and effective strain in a billet were analyzed by using the visio-plasticity method. The experimental and analytical results show that the extrusion load increases with the inflow of billet to the grooves. The results also show that the surface condition of the extruded product is smoother when the location of the micro-groove array is at the inner section in the deformation boundary and a paraffinic mineral oil was used. The surface quality of a product in an extrusion process could be improved, under a slight rise of the extrusion load by using a tool with micro-groove arrays were formed on the tool surface at an appropriate section. Keikinzoku Gakkai/Japan Institute of Light Metals 2008-03 Article PeerReviewed Kamitani, S. and Nakanisi, K. and Syahrullail, S. (2008) Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion. Keikinzoku/Journal of Japan Institute of Light Metals, 58 . pp. 111-116. ISSN 0451-5994 http://www.scopus.com
spellingShingle TJ Mechanical engineering and machinery
Kamitani, S.
Nakanisi, K.
Syahrullail, S.
Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title_full Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title_fullStr Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title_full_unstemmed Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title_short Improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
title_sort improvement of surface roughness of aluminum products by the micro-grooves on tool surface in cold extrusion
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/7121/
http://eprints.utm.my/7121/