Wear simulation and its effect on contact pressure distribution and squeal of a disc brake

In the past, wear at the disc and pads interface of disc brakes has rarely been accounted for in a 3-dimensional finite element (FE) model for studying brake squeal. Thus, its effect on disc brake squeal is only possible to investigate through experimental methods. In the present paper, wear over...

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Main Authors: Abu Bakar, A R., Li, L, James, S, Ouyang, H, Siegel, J E
Format: Article
Language:English
Published: IMechE 2006
Subjects:
Online Access:http://eprints.utm.my/512/
http://eprints.utm.my/512/1/arahim_braking2006_isbn_085316_245x.pdf
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author Abu Bakar, A R.
Li, L
James, S
Ouyang, H
Siegel, J E
author_facet Abu Bakar, A R.
Li, L
James, S
Ouyang, H
Siegel, J E
author_sort Abu Bakar, A R.
building UTeM Institutional Repository
collection Online Access
description In the past, wear at the disc and pads interface of disc brakes has rarely been accounted for in a 3-dimensional finite element (FE) model for studying brake squeal. Thus, its effect on disc brake squeal is only possible to investigate through experimental methods. In the present paper, wear over time at the pads interface is simulated using a modified wear rate formula. Confirmation of the proposed wear formula is made against experimental results. The surface topographies of two brand new pairs of brake pads are measured. The contact tests using pressure-indicating films are carried out in order to capture static pressure distributions. The same brake pads are tested under several braking applications. For each braking application, the static contact pressure distribution is measured. The results are used to compare with the simulated results predicted by the FE model. To do so, the detailed 3- dimensional finite element model of a real disc brake is developed and validated through appropriate analyses. The paper also investigates squeal generation in the above braking applications using complex eigenvalue analysis that is available in a commercial software package. The predicted results are then compared to the squeal events observed in the experiments.
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spelling utm-5122010-06-01T02:45:20Z http://eprints.utm.my/512/ Wear simulation and its effect on contact pressure distribution and squeal of a disc brake Abu Bakar, A R. Li, L James, S Ouyang, H Siegel, J E TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics In the past, wear at the disc and pads interface of disc brakes has rarely been accounted for in a 3-dimensional finite element (FE) model for studying brake squeal. Thus, its effect on disc brake squeal is only possible to investigate through experimental methods. In the present paper, wear over time at the pads interface is simulated using a modified wear rate formula. Confirmation of the proposed wear formula is made against experimental results. The surface topographies of two brand new pairs of brake pads are measured. The contact tests using pressure-indicating films are carried out in order to capture static pressure distributions. The same brake pads are tested under several braking applications. For each braking application, the static contact pressure distribution is measured. The results are used to compare with the simulated results predicted by the FE model. To do so, the detailed 3- dimensional finite element model of a real disc brake is developed and validated through appropriate analyses. The paper also investigates squeal generation in the above braking applications using complex eigenvalue analysis that is available in a commercial software package. The predicted results are then compared to the squeal events observed in the experiments. IMechE 2006 Article PeerReviewed application/pdf en http://eprints.utm.my/512/1/arahim_braking2006_isbn_085316_245x.pdf Abu Bakar, A R. and Li, L and James, S and Ouyang, H and Siegel, J E (2006) Wear simulation and its effect on contact pressure distribution and squeal of a disc brake. Proceedings of the International Conference on Vehicle Braking Technology . pp. 233-242. ISSN 0 85316 245X
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Abu Bakar, A R.
Li, L
James, S
Ouyang, H
Siegel, J E
Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title_full Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title_fullStr Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title_full_unstemmed Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title_short Wear simulation and its effect on contact pressure distribution and squeal of a disc brake
title_sort wear simulation and its effect on contact pressure distribution and squeal of a disc brake
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://eprints.utm.my/512/
http://eprints.utm.my/512/1/arahim_braking2006_isbn_085316_245x.pdf