Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants

Water and energy are the two main operating costs in a chemical process plant. With the increase in water and fuel prices, chemical process industries are under pressure to improve their profit margin or face possible closure of plants. Pinch and exergy analyses are techniques that have been used wi...

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Main Authors: Lim, Fang Yee, Abdul Manan, Zainuddin
Format: Article
Language:English
Published: Faculty of Chemical and Natural Resources Engineering, UTM 2001
Subjects:
Online Access:http://eprints.utm.my/5071/
http://eprints.utm.my/5071/1/LimFangYee2001_DevelopmentOfASystematicTechnique.pdf
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author Lim, Fang Yee
Abdul Manan, Zainuddin
author_facet Lim, Fang Yee
Abdul Manan, Zainuddin
author_sort Lim, Fang Yee
building UTeM Institutional Repository
collection Online Access
description Water and energy are the two main operating costs in a chemical process plant. With the increase in water and fuel prices, chemical process industries are under pressure to improve their profit margin or face possible closure of plants. Pinch and exergy analyses are techniques that have been used widely for plant energy and water consumption analysis. Pinch Analysis is an energy optimisation tool that can present system information by the use simple diagrams like the Composite Curves and Grand Composite Curves, and thus, provide energy consumption targets prior to design. Exergy analysis, also known as availability analysis is a powerful thermodynamics analysis tool that can provide a quick assessment of the energy efficiency of selected equipment and processes. Both approaches have been widely used as separate tools for improving chemical processes, but have key disadvantages that can hamper practical implementation of the project. In this paper, a novel, simple and systematic approach for simultaneous reduction of water and energy in the chemical process industries is presented. This new approach for the retrofit of existing process heat recovery system is focused, and requires significantly less diagnosis effort The procedure is also easy to use and designer is in control during process retrofit. The equipment causing the highest energy and water losses will be identified in order to reduce the utility consumption. Economic analysis will be conducted to assess the benefits of the improvement.
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spelling utm-50712010-06-01T03:23:14Z http://eprints.utm.my/5071/ Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants Lim, Fang Yee Abdul Manan, Zainuddin T Technology (General) Water and energy are the two main operating costs in a chemical process plant. With the increase in water and fuel prices, chemical process industries are under pressure to improve their profit margin or face possible closure of plants. Pinch and exergy analyses are techniques that have been used widely for plant energy and water consumption analysis. Pinch Analysis is an energy optimisation tool that can present system information by the use simple diagrams like the Composite Curves and Grand Composite Curves, and thus, provide energy consumption targets prior to design. Exergy analysis, also known as availability analysis is a powerful thermodynamics analysis tool that can provide a quick assessment of the energy efficiency of selected equipment and processes. Both approaches have been widely used as separate tools for improving chemical processes, but have key disadvantages that can hamper practical implementation of the project. In this paper, a novel, simple and systematic approach for simultaneous reduction of water and energy in the chemical process industries is presented. This new approach for the retrofit of existing process heat recovery system is focused, and requires significantly less diagnosis effort The procedure is also easy to use and designer is in control during process retrofit. The equipment causing the highest energy and water losses will be identified in order to reduce the utility consumption. Economic analysis will be conducted to assess the benefits of the improvement. Faculty of Chemical and Natural Resources Engineering, UTM 2001 Article PeerReviewed application/pdf en http://eprints.utm.my/5071/1/LimFangYee2001_DevelopmentOfASystematicTechnique.pdf Lim, Fang Yee and Abdul Manan, Zainuddin (2001) Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants. Proceedings of The 15th Symposium of Malaysian Chemical Engineers SOMChE 2001 . pp. 477-483.
spellingShingle T Technology (General)
Lim, Fang Yee
Abdul Manan, Zainuddin
Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title_full Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title_fullStr Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title_full_unstemmed Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title_short Development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
title_sort development of a systematic technique for simultaneous reduction of energy and water in chemical process plants
topic T Technology (General)
url http://eprints.utm.my/5071/
http://eprints.utm.my/5071/1/LimFangYee2001_DevelopmentOfASystematicTechnique.pdf