Interface pressure distributions through structural modifications

Due to the friction forces acting at the rotor and pads interface, the pressure distribution at the interface is asymmetric in a disc brake system of normal floatingtype caliper design. The asymmetry and the high unevenness of the interface pressure distribution cause uneven wear and shorten li...

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Main Authors: Abu Bakar, A R., Ouyang, H, Cao, Q
Format: Article
Language:English
Published: Society of Automotive Engineers 2003
Subjects:
Online Access:http://eprints.utm.my/477/
http://eprints.utm.my/477/1/2003_01_3332.pdf
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author Abu Bakar, A R.
Ouyang, H
Cao, Q
author_facet Abu Bakar, A R.
Ouyang, H
Cao, Q
author_sort Abu Bakar, A R.
building UTeM Institutional Repository
collection Online Access
description Due to the friction forces acting at the rotor and pads interface, the pressure distribution at the interface is asymmetric in a disc brake system of normal floatingtype caliper design. The asymmetry and the high unevenness of the interface pressure distribution cause uneven wear and shorten life of pads. It has been speculated that these undesirable features promote disc brake squeal. This paper investigates the contact (interface) pressure distributions at the rotor and piston-pad interface in response to several ideas of simulated structural (geometric or material) modifications. These modifications are made on the pads and/or at the interface between the piston and the back plate or at the pad guide. A detailed finite element model is constructed taking into account all significant contact interfaces between disc brake components. Sliding frictional contact is analyzed to obtain the interface pressure distributions. A plausible modification is identified which offers improved interface pressure distributions against wear. This work may also help create a good design of disc brakes for improved noise performance as well.
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spelling utm-4772017-10-16T00:45:37Z http://eprints.utm.my/477/ Interface pressure distributions through structural modifications Abu Bakar, A R. Ouyang, H Cao, Q TJ Mechanical engineering and machinery Due to the friction forces acting at the rotor and pads interface, the pressure distribution at the interface is asymmetric in a disc brake system of normal floatingtype caliper design. The asymmetry and the high unevenness of the interface pressure distribution cause uneven wear and shorten life of pads. It has been speculated that these undesirable features promote disc brake squeal. This paper investigates the contact (interface) pressure distributions at the rotor and piston-pad interface in response to several ideas of simulated structural (geometric or material) modifications. These modifications are made on the pads and/or at the interface between the piston and the back plate or at the pad guide. A detailed finite element model is constructed taking into account all significant contact interfaces between disc brake components. Sliding frictional contact is analyzed to obtain the interface pressure distributions. A plausible modification is identified which offers improved interface pressure distributions against wear. This work may also help create a good design of disc brakes for improved noise performance as well. Society of Automotive Engineers 2003 Article PeerReviewed application/pdf en http://eprints.utm.my/477/1/2003_01_3332.pdf Abu Bakar, A R. and Ouyang, H and Cao, Q (2003) Interface pressure distributions through structural modifications. SAE 2003 Transactions, Journal of Passenger Cars: Mechanical Systems , Vol. 1 (No. 6). pp. 2387-2392. http://www.sae.org
spellingShingle TJ Mechanical engineering and machinery
Abu Bakar, A R.
Ouyang, H
Cao, Q
Interface pressure distributions through structural modifications
title Interface pressure distributions through structural modifications
title_full Interface pressure distributions through structural modifications
title_fullStr Interface pressure distributions through structural modifications
title_full_unstemmed Interface pressure distributions through structural modifications
title_short Interface pressure distributions through structural modifications
title_sort interface pressure distributions through structural modifications
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/477/
http://eprints.utm.my/477/
http://eprints.utm.my/477/1/2003_01_3332.pdf