Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry

Lignin removal is an essential phase in pulping process. The conventional pulping process has many challenges such as high chemical and energy consumptions, as well as long period and sensitivity of fungal during fermentation process. A cleaner, cheaper, and more effective lignin removal method attr...

Full description

Bibliographic Details
Main Author: Mohd Aripin, Ashuvila
Format: Thesis
Language:English
English
English
Published: 2022
Subjects:
Online Access:http://eprints.uthm.edu.my/8402/
http://eprints.uthm.edu.my/8402/1/24p%20ASHUVILA%20MOHD%20ARIPIN.pdf
http://eprints.uthm.edu.my/8402/2/ASHUVILA%20MOHD%20ARIPIN%20COPYRIGHT%20DECLARATION.pdf
http://eprints.uthm.edu.my/8402/3/ASHUVILA%20MOHD%20ARIPIN%20WATERMARK.pdf
_version_ 1848889387138416640
author Mohd Aripin, Ashuvila
author_facet Mohd Aripin, Ashuvila
author_sort Mohd Aripin, Ashuvila
building UTHM Institutional Repository
collection Online Access
description Lignin removal is an essential phase in pulping process. The conventional pulping process has many challenges such as high chemical and energy consumptions, as well as long period and sensitivity of fungal during fermentation process. A cleaner, cheaper, and more effective lignin removal method attracts the interest of industrialists. This research focuses on optimising lignin removal via biopulping process using several combinations of R. ferrugineus’s gut microbiome such as Klebsiella pneumoniae (K), Serratia marcescens (S), Pseudomonas citronellolis (P) and Enterobacter oryzae (E). The optimum conditions of biopulping process were determined through the design of experiment (DOE). DOE involves two phases: screening the significant parameter using Plackett-Burman design (PBD) and optimising conditions for biopulping process using Box-Behnken design (BBD). The chemical properties of EFB biopulp were characterised according to the Technical Association Pulp and Paper Industry (TAPPI), Chlorite and Kursher-Hoffner methods. On the application side, the handsheets produced were assessed on its physical and mechanical properties according to TAPPI methods. The results revealed that the quadruple culture (KSPE) combination having the highest capacity to degrade lignin by 61.86% (using alkali lignin) with the production of lignin degradation enzymes at 2230.10 U/mL (LiP), 314.84 U/mL (MnP) and 973.80 U/mL (Lac). The biopulping of EFB using KSPE combination identified the optimised conditions as follows; incubation time = 48 h, temperature = 35 °C and glucose load = 5 mL per 100 mL medium with 52.70% of lignin removal. Significantly, the cellulose, hemicellulose, lignin, and extractive contents of the biopulp were recovered at 47.37%, 31.36%, 12.70% and 1.77% respectively. The impact of percentage lignin being removed was reflected on the quality of pulp produced. In this case, the brightness (32.50%), tensile index (9.65 Nm/g), burst index (0.98 kPa.m2/g) and tear index (2.71 mN.m2/g) of handsheet produced were acceptable for the production of printing and writing paper grades. This study had successfully demonstrated the optimised biopulping process of KSPE microbes on EFB. The alternative approach of delignification could promote an effective and greener technology for the future of pulp and paper industries.
first_indexed 2025-11-15T20:25:22Z
format Thesis
id uthm-8402
institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
English
English
last_indexed 2025-11-15T20:25:22Z
publishDate 2022
recordtype eprints
repository_type Digital Repository
spelling uthm-84022023-02-26T02:53:13Z http://eprints.uthm.edu.my/8402/ Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry Mohd Aripin, Ashuvila TP Chemical technology Lignin removal is an essential phase in pulping process. The conventional pulping process has many challenges such as high chemical and energy consumptions, as well as long period and sensitivity of fungal during fermentation process. A cleaner, cheaper, and more effective lignin removal method attracts the interest of industrialists. This research focuses on optimising lignin removal via biopulping process using several combinations of R. ferrugineus’s gut microbiome such as Klebsiella pneumoniae (K), Serratia marcescens (S), Pseudomonas citronellolis (P) and Enterobacter oryzae (E). The optimum conditions of biopulping process were determined through the design of experiment (DOE). DOE involves two phases: screening the significant parameter using Plackett-Burman design (PBD) and optimising conditions for biopulping process using Box-Behnken design (BBD). The chemical properties of EFB biopulp were characterised according to the Technical Association Pulp and Paper Industry (TAPPI), Chlorite and Kursher-Hoffner methods. On the application side, the handsheets produced were assessed on its physical and mechanical properties according to TAPPI methods. The results revealed that the quadruple culture (KSPE) combination having the highest capacity to degrade lignin by 61.86% (using alkali lignin) with the production of lignin degradation enzymes at 2230.10 U/mL (LiP), 314.84 U/mL (MnP) and 973.80 U/mL (Lac). The biopulping of EFB using KSPE combination identified the optimised conditions as follows; incubation time = 48 h, temperature = 35 °C and glucose load = 5 mL per 100 mL medium with 52.70% of lignin removal. Significantly, the cellulose, hemicellulose, lignin, and extractive contents of the biopulp were recovered at 47.37%, 31.36%, 12.70% and 1.77% respectively. The impact of percentage lignin being removed was reflected on the quality of pulp produced. In this case, the brightness (32.50%), tensile index (9.65 Nm/g), burst index (0.98 kPa.m2/g) and tear index (2.71 mN.m2/g) of handsheet produced were acceptable for the production of printing and writing paper grades. This study had successfully demonstrated the optimised biopulping process of KSPE microbes on EFB. The alternative approach of delignification could promote an effective and greener technology for the future of pulp and paper industries. 2022-05 Thesis NonPeerReviewed text en http://eprints.uthm.edu.my/8402/1/24p%20ASHUVILA%20MOHD%20ARIPIN.pdf text en http://eprints.uthm.edu.my/8402/2/ASHUVILA%20MOHD%20ARIPIN%20COPYRIGHT%20DECLARATION.pdf text en http://eprints.uthm.edu.my/8402/3/ASHUVILA%20MOHD%20ARIPIN%20WATERMARK.pdf Mohd Aripin, Ashuvila (2022) Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry. Doctoral thesis, Universiti Tun Hussein Onn Malaysia.
spellingShingle TP Chemical technology
Mohd Aripin, Ashuvila
Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title_full Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title_fullStr Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title_full_unstemmed Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title_short Optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
title_sort optimisation of biopulping process by bacteria from rhynchophorus ferrugineus on empty fruit bunch for pulp industry
topic TP Chemical technology
url http://eprints.uthm.edu.my/8402/
http://eprints.uthm.edu.my/8402/1/24p%20ASHUVILA%20MOHD%20ARIPIN.pdf
http://eprints.uthm.edu.my/8402/2/ASHUVILA%20MOHD%20ARIPIN%20COPYRIGHT%20DECLARATION.pdf
http://eprints.uthm.edu.my/8402/3/ASHUVILA%20MOHD%20ARIPIN%20WATERMARK.pdf