Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
This research focused on the friction and wear analysis of ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3. 80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were prepared by ball milling process with Cr2O3 addition at the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was pressed by C...
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| Format: | Article |
| Language: | English |
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Malaysian Tribology Society (MYTRIBOS)
2020
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| Online Access: | http://eprints.uthm.edu.my/7207/ http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf |
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| author | Azhar, Anis Afuza Abu Bakar, Mohd Hadzley Tamin, Norfauzi Azlan, Umar Al-Amani Hassan, Muhammad Hafiz |
| author_facet | Azhar, Anis Afuza Abu Bakar, Mohd Hadzley Tamin, Norfauzi Azlan, Umar Al-Amani Hassan, Muhammad Hafiz |
| author_sort | Azhar, Anis Afuza |
| building | UTHM Institutional Repository |
| collection | Online Access |
| description | This research focused on the friction and wear analysis of
ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3.
80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were
prepared by ball milling process with Cr2O3 addition at
the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was
pressed by Cold Isostatic Press at 350 MPa before sintered
at the constant temperature of 1400oC and 9 hours
soaking time. Relative density, hardness, flexural strength
and Pin-on-disc tribotest were performed for each sample.
The samples with desired mechanical properties were
further machined with AISI 1045 at the cutting speed of
200 m/min, 0.175 mm/rev feed rate and 0.5 mm depth of
cut. The results show the sample with composition ratio of
Al2O3-ZrO2-Cr2O3 at 80-20-0.6 wt% demonstrated
lowest Coefficient of Friction (COF) of 0.23 with hardness
and relative density recorded at 71.3 Hrc and 95.81%
respectively. Microstructure of Al2O3-ZrO2-Cr2O3
presenting significant grains compaction as compared to
Al2O3-ZrO2 and single Al2O3 that showed significant
appearance of porosity. In terms of tool wear, Al2O3-
ZrO2-Cr2O3 performed 51% and 800% better tool life
than Al2O3-ZrO2 and Al2O3 cutting tools. |
| first_indexed | 2025-11-15T20:19:43Z |
| format | Article |
| id | uthm-7207 |
| institution | Universiti Tun Hussein Onn Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T20:19:43Z |
| publishDate | 2020 |
| publisher | Malaysian Tribology Society (MYTRIBOS) |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | uthm-72072022-06-27T06:43:24Z http://eprints.uthm.edu.my/7207/ Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia Azhar, Anis Afuza Abu Bakar, Mohd Hadzley Tamin, Norfauzi Azlan, Umar Al-Amani Hassan, Muhammad Hafiz TP200-248 Chemicals: Manufacture, use, etc. This research focused on the friction and wear analysis of ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3. 80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were prepared by ball milling process with Cr2O3 addition at the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was pressed by Cold Isostatic Press at 350 MPa before sintered at the constant temperature of 1400oC and 9 hours soaking time. Relative density, hardness, flexural strength and Pin-on-disc tribotest were performed for each sample. The samples with desired mechanical properties were further machined with AISI 1045 at the cutting speed of 200 m/min, 0.175 mm/rev feed rate and 0.5 mm depth of cut. The results show the sample with composition ratio of Al2O3-ZrO2-Cr2O3 at 80-20-0.6 wt% demonstrated lowest Coefficient of Friction (COF) of 0.23 with hardness and relative density recorded at 71.3 Hrc and 95.81% respectively. Microstructure of Al2O3-ZrO2-Cr2O3 presenting significant grains compaction as compared to Al2O3-ZrO2 and single Al2O3 that showed significant appearance of porosity. In terms of tool wear, Al2O3- ZrO2-Cr2O3 performed 51% and 800% better tool life than Al2O3-ZrO2 and Al2O3 cutting tools. Malaysian Tribology Society (MYTRIBOS) 2020 Article PeerReviewed text en http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf Azhar, Anis Afuza and Abu Bakar, Mohd Hadzley and Tamin, Norfauzi and Azlan, Umar Al-Amani and Hassan, Muhammad Hafiz (2020) Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia. Jurnal Tribologi, 24. pp. 27-38. |
| spellingShingle | TP200-248 Chemicals: Manufacture, use, etc. Azhar, Anis Afuza Abu Bakar, Mohd Hadzley Tamin, Norfauzi Azlan, Umar Al-Amani Hassan, Muhammad Hafiz Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia |
| title | Friction and wear analysis of ceramic cutting tool made from
Alumina-Zirconia-Chromia |
| title_full | Friction and wear analysis of ceramic cutting tool made from
Alumina-Zirconia-Chromia |
| title_fullStr | Friction and wear analysis of ceramic cutting tool made from
Alumina-Zirconia-Chromia |
| title_full_unstemmed | Friction and wear analysis of ceramic cutting tool made from
Alumina-Zirconia-Chromia |
| title_short | Friction and wear analysis of ceramic cutting tool made from
Alumina-Zirconia-Chromia |
| title_sort | friction and wear analysis of ceramic cutting tool made from
alumina-zirconia-chromia |
| topic | TP200-248 Chemicals: Manufacture, use, etc. |
| url | http://eprints.uthm.edu.my/7207/ http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf |