Design of heat exchanger network using pinch method

Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e...

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Main Author: Wan Mansor, Wan Nurdiyana
Format: Thesis
Language:English
Published: 2006
Subjects:
Online Access:http://eprints.uthm.edu.my/7124/
http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf
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author Wan Mansor, Wan Nurdiyana
author_facet Wan Mansor, Wan Nurdiyana
author_sort Wan Mansor, Wan Nurdiyana
building UTHM Institutional Repository
collection Online Access
description Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e energy can be transferred to another process and that wil l increase the profitability o f the industries. Whe n the use o f a heat exchanger network (HEN) is considered for these tasks, the framewor k developed in this study can be implemented to mak e a cost-benefit analysis. This thesis represents a framewor k for generating the HE N over a specified range o f variations in the flo w rates and temperature o f the streams. So that the heat exchanger area, numbe r o f heat exchange units and load on the heat exchangers can be estimated. T he proposed method to analyze and design the HE N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways o f maximizing heat recovery. This method consists o f five major steps to follow, which wil l finally lead to H E N design. Th e steps are: (1 ) choose a minimu m temperature approach temperature (DTmin) , (2 ) construct a temperature interval diagram, (3 ) construct a cascade diagram and determine the minimu m utility requirements and the pinch temperature, (4 ) calculate the minimu m number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. T h e emphasis o f this work has been on the designing o f the HEN . However, to demonstrate the practical implications o f pinch analysis, DTmi n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the HEN , which wil l help in arriving at the total cost including capital and running costs o f the designed HEN . Th e effect o f changing the DTmi n gave a good indication on the overall costs.
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institution Universiti Tun Hussein Onn Malaysia
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spelling uthm-71242022-06-08T02:11:18Z http://eprints.uthm.edu.my/7124/ Design of heat exchanger network using pinch method Wan Mansor, Wan Nurdiyana TJ Mechanical engineering and machinery TJ266-267.5 Turbines. Turbomachines (General) Chemical or oil refineiy processes utilize huge amounts o f energy in their routine operations. Therefore, it is vital for such industries to find ways o f maximizin g the use o f energy and make the system more efficient through reduction in energy, water and raw material consumption. Wast e energy can be transferred to another process and that wil l increase the profitability o f the industries. Whe n the use o f a heat exchanger network (HEN) is considered for these tasks, the framewor k developed in this study can be implemented to mak e a cost-benefit analysis. This thesis represents a framewor k for generating the HE N over a specified range o f variations in the flo w rates and temperature o f the streams. So that the heat exchanger area, numbe r o f heat exchange units and load on the heat exchangers can be estimated. T he proposed method to analyze and design the HE N is called pinch method, which is one o f the most practical tools and used to improve the efficiency o f energy usage, fuel and water consumption in industrial processes. This method investigates the energy flows within a process and identifies the most economical ways o f maximizing heat recovery. This method consists o f five major steps to follow, which wil l finally lead to H E N design. Th e steps are: (1 ) choose a minimu m temperature approach temperature (DTmin) , (2 ) construct a temperature interval diagram, (3 ) construct a cascade diagram and determine the minimu m utility requirements and the pinch temperature, (4 ) calculate the minimu m number o f heat exchangers above and below the pinch and (5) construct the heat exchanger network. T h e emphasis o f this work has been on the designing o f the HEN . However, to demonstrate the practical implications o f pinch analysis, DTmi n and the heat exchanger costs, it is necessary to estimate the heat transfer area o f the HEN , which wil l help in arriving at the total cost including capital and running costs o f the designed HEN . Th e effect o f changing the DTmi n gave a good indication on the overall costs. 2006-11 Thesis NonPeerReviewed text en http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf Wan Mansor, Wan Nurdiyana (2006) Design of heat exchanger network using pinch method. Masters thesis, Kolej Universiti Teknologi Tun Hussein Onn.
spellingShingle TJ Mechanical engineering and machinery
TJ266-267.5 Turbines. Turbomachines (General)
Wan Mansor, Wan Nurdiyana
Design of heat exchanger network using pinch method
title Design of heat exchanger network using pinch method
title_full Design of heat exchanger network using pinch method
title_fullStr Design of heat exchanger network using pinch method
title_full_unstemmed Design of heat exchanger network using pinch method
title_short Design of heat exchanger network using pinch method
title_sort design of heat exchanger network using pinch method
topic TJ Mechanical engineering and machinery
TJ266-267.5 Turbines. Turbomachines (General)
url http://eprints.uthm.edu.my/7124/
http://eprints.uthm.edu.my/7124/1/24p%20WAN%20NURDIYANA%20WAN%20MANSOR.pdf