The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition

Electrical Discharge Machining (EDM) is a non-contact machining process that becomes famous in machining of Polycrystalline Diamond (PCD). The material is typically used as the cutting tools for aerospace and automotive industries. However, low electrical conductivity and high melting temperature of...

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Main Authors: Andias, Rino, Ahmad, M.A. Haikal, Rahim, M. Zulafif, Haq, RHA, Sabri, A. M, Aziz, N. Hafizah, Tajul Ariffin, Ahmad Mubarak, Ismail, Al Emran, Ibrahim, Rasidi
Format: Article
Language:English
Published: UTHM 2020
Subjects:
Online Access:http://eprints.uthm.edu.my/6569/
http://eprints.uthm.edu.my/6569/1/AJ%202020%20%28365%29.pdf
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author Andias, Rino
Ahmad, M.A. Haikal
Rahim, M. Zulafif
Haq, RHA
Sabri, A. M
Aziz, N. Hafizah
Tajul Ariffin, Ahmad Mubarak
Ismail, Al Emran
Ibrahim, Rasidi
author_facet Andias, Rino
Ahmad, M.A. Haikal
Rahim, M. Zulafif
Haq, RHA
Sabri, A. M
Aziz, N. Hafizah
Tajul Ariffin, Ahmad Mubarak
Ismail, Al Emran
Ibrahim, Rasidi
author_sort Andias, Rino
building UTHM Institutional Repository
collection Online Access
description Electrical Discharge Machining (EDM) is a non-contact machining process that becomes famous in machining of Polycrystalline Diamond (PCD). The material is typically used as the cutting tools for aerospace and automotive industries. However, low electrical conductivity and high melting temperature of PCD has caused slower EDM process. This investigation purposely designed to investigate the influence of different types of electrode which are Copper (ordinary electrode) and Copper-Nickel (newly proposed graphitization catalyst electrode) on EDM performance of MRR and Ra. Interestingly the newly proposed electrode gave positive impact to the investigated performance indication. Cu-Ni electrode recorded 35% better in MRR than the Cu electrode, though with higher short-circuiting rate. Cu-Ni also provided the lowest Ra value with 10% better than the best Ra produced by Cu electrode. This phenomenon occurred as due to the high interaction between the catalyst materials of nickel and diamond which supported by the qualification data provided in this investigation.
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institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
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publishDate 2020
publisher UTHM
recordtype eprints
repository_type Digital Repository
spelling uthm-65692022-03-01T04:10:39Z http://eprints.uthm.edu.my/6569/ The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition Andias, Rino Ahmad, M.A. Haikal Rahim, M. Zulafif Haq, RHA Sabri, A. M Aziz, N. Hafizah Tajul Ariffin, Ahmad Mubarak Ismail, Al Emran Ibrahim, Rasidi T55.4-60.8 Industrial engineering. Management engineering Electrical Discharge Machining (EDM) is a non-contact machining process that becomes famous in machining of Polycrystalline Diamond (PCD). The material is typically used as the cutting tools for aerospace and automotive industries. However, low electrical conductivity and high melting temperature of PCD has caused slower EDM process. This investigation purposely designed to investigate the influence of different types of electrode which are Copper (ordinary electrode) and Copper-Nickel (newly proposed graphitization catalyst electrode) on EDM performance of MRR and Ra. Interestingly the newly proposed electrode gave positive impact to the investigated performance indication. Cu-Ni electrode recorded 35% better in MRR than the Cu electrode, though with higher short-circuiting rate. Cu-Ni also provided the lowest Ra value with 10% better than the best Ra produced by Cu electrode. This phenomenon occurred as due to the high interaction between the catalyst materials of nickel and diamond which supported by the qualification data provided in this investigation. UTHM 2020 Article PeerReviewed text en http://eprints.uthm.edu.my/6569/1/AJ%202020%20%28365%29.pdf Andias, Rino and Ahmad, M.A. Haikal and Rahim, M. Zulafif and Haq, RHA and Sabri, A. M and Aziz, N. Hafizah and Tajul Ariffin, Ahmad Mubarak and Ismail, Al Emran and Ibrahim, Rasidi (2020) The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition. The International Journal of Integrated Engineering, 12 (2). pp. 211-217. ISSN 2229-838X https://doi.org/10.30880/ijie.2020.12.02.025
spellingShingle T55.4-60.8 Industrial engineering. Management engineering
Andias, Rino
Ahmad, M.A. Haikal
Rahim, M. Zulafif
Haq, RHA
Sabri, A. M
Aziz, N. Hafizah
Tajul Ariffin, Ahmad Mubarak
Ismail, Al Emran
Ibrahim, Rasidi
The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title_full The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title_fullStr The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title_full_unstemmed The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title_short The influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
title_sort influence of graphitization catalyst electrode in electrical discharge machining of polycrystalline diamond-finishing condition
topic T55.4-60.8 Industrial engineering. Management engineering
url http://eprints.uthm.edu.my/6569/
http://eprints.uthm.edu.my/6569/
http://eprints.uthm.edu.my/6569/1/AJ%202020%20%28365%29.pdf