Wear and corrosion behavior of tungsten carbide based coating on carbon steel

High velocity oxy-fuel (HVOF) coating techniques are employed mainly to improve the service life of engineering components, which is exposed to wear, erosion, corrosion or combination of both; wear and corrosion. The aim of this study is to investigate the wear and corrosion behavior of tungsten car...

Full description

Bibliographic Details
Main Authors: Ahmad, Noor Aqilah, Kamdi, Zakiah, Mohd Tobi, Abdul Latif
Format: Article
Language:English
Published: UTHM 2018
Subjects:
Online Access:http://eprints.uthm.edu.my/5829/
http://eprints.uthm.edu.my/5829/1/AJ%202018%20%28599%29.pdf
_version_ 1848888644429938688
author Ahmad, Noor Aqilah
Kamdi, Zakiah
Mohd Tobi, Abdul Latif
author_facet Ahmad, Noor Aqilah
Kamdi, Zakiah
Mohd Tobi, Abdul Latif
author_sort Ahmad, Noor Aqilah
building UTHM Institutional Repository
collection Online Access
description High velocity oxy-fuel (HVOF) coating techniques are employed mainly to improve the service life of engineering components, which is exposed to wear, erosion, corrosion or combination of both; wear and corrosion. The aim of this study is to investigate the wear and corrosion behavior of tungsten carbide 10 wt.% nickel (WC-10Ni) and tungsten carbide 12 wt.% w cobalt (WC-12Co) coating deposited onto medium carbon steel (Cast steel BS 3100 GR A3) blade. The blade was used to stir the mixture of sulfuric acid (H2SO4) with ilmenite to produce titanium dioxide (TiO2) pigments. The microstructures of both coatings before and after wear and corrosion testing were evaluated by using scanning electron microscope (SEM). Vickers microhardness testing was used to examine the coatings hardness. The three-body wear test with wet condition using silicon carbide (SiC) slurry was used to investigate the wear behavior for both coating. The experiment was based on weight loss of the sample and Archard’s law to determine the wear rate of the coating. In addition, the three-electrode electrochemical test was used to investigate the corrosion behavior of the coatings. The mixture of H2SO4 and ilmenite used as an electrolyte of the test. It is found that the wear rate will increase with increasing of the weight loss. This is consistent with decreases of the volume fraction loss and hardness of the coating. After corrosion test, it can be observed that the existence of the crack and porosity on the coating increasing the corrosion behavior of coating. With high volume fraction and hardness, WC-12Co shows higher wear resistance compared to WC-10Ni. However, the value of corrosion rate for both coating has a slight difference due to better corrosion resistance of Ni binder itself.
first_indexed 2025-11-15T20:13:34Z
format Article
id uthm-5829
institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
last_indexed 2025-11-15T20:13:34Z
publishDate 2018
publisher UTHM
recordtype eprints
repository_type Digital Repository
spelling uthm-58292022-01-24T02:09:46Z http://eprints.uthm.edu.my/5829/ Wear and corrosion behavior of tungsten carbide based coating on carbon steel Ahmad, Noor Aqilah Kamdi, Zakiah Mohd Tobi, Abdul Latif TP Chemical technology High velocity oxy-fuel (HVOF) coating techniques are employed mainly to improve the service life of engineering components, which is exposed to wear, erosion, corrosion or combination of both; wear and corrosion. The aim of this study is to investigate the wear and corrosion behavior of tungsten carbide 10 wt.% nickel (WC-10Ni) and tungsten carbide 12 wt.% w cobalt (WC-12Co) coating deposited onto medium carbon steel (Cast steel BS 3100 GR A3) blade. The blade was used to stir the mixture of sulfuric acid (H2SO4) with ilmenite to produce titanium dioxide (TiO2) pigments. The microstructures of both coatings before and after wear and corrosion testing were evaluated by using scanning electron microscope (SEM). Vickers microhardness testing was used to examine the coatings hardness. The three-body wear test with wet condition using silicon carbide (SiC) slurry was used to investigate the wear behavior for both coating. The experiment was based on weight loss of the sample and Archard’s law to determine the wear rate of the coating. In addition, the three-electrode electrochemical test was used to investigate the corrosion behavior of the coatings. The mixture of H2SO4 and ilmenite used as an electrolyte of the test. It is found that the wear rate will increase with increasing of the weight loss. This is consistent with decreases of the volume fraction loss and hardness of the coating. After corrosion test, it can be observed that the existence of the crack and porosity on the coating increasing the corrosion behavior of coating. With high volume fraction and hardness, WC-12Co shows higher wear resistance compared to WC-10Ni. However, the value of corrosion rate for both coating has a slight difference due to better corrosion resistance of Ni binder itself. UTHM 2018 Article PeerReviewed text en http://eprints.uthm.edu.my/5829/1/AJ%202018%20%28599%29.pdf Ahmad, Noor Aqilah and Kamdi, Zakiah and Mohd Tobi, Abdul Latif (2018) Wear and corrosion behavior of tungsten carbide based coating on carbon steel. International Journal of Integrated Engineering, 10 (4). pp. 119-125. ISSN 2600-7916 https://doi.org/10.30880/ijie.xx.xx.xxxx.xx.xxxx
spellingShingle TP Chemical technology
Ahmad, Noor Aqilah
Kamdi, Zakiah
Mohd Tobi, Abdul Latif
Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title_full Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title_fullStr Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title_full_unstemmed Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title_short Wear and corrosion behavior of tungsten carbide based coating on carbon steel
title_sort wear and corrosion behavior of tungsten carbide based coating on carbon steel
topic TP Chemical technology
url http://eprints.uthm.edu.my/5829/
http://eprints.uthm.edu.my/5829/
http://eprints.uthm.edu.my/5829/1/AJ%202018%20%28599%29.pdf