Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy

This paper reports an investigation of the influence of friction stir processing (FSP) on the microstructure modification, tensile properties and hardness of as cast hypereutectic LM28 aluminium silicon (Al-Si) alloy, aimed to decrease Silicon particles size, porosity, and enhancing tensile properti...

Full description

Bibliographic Details
Main Authors: Abdulmalik, Samir Sani, Ahmad, Rosli
Format: Article
Language:English
Published: Penerbit UTHM 2018
Subjects:
Online Access:http://eprints.uthm.edu.my/3599/
http://eprints.uthm.edu.my/3599/1/AJ%202019%20%28145%29.pdf
_version_ 1848888063222087680
author Abdulmalik, Samir Sani
Ahmad, Rosli
author_facet Abdulmalik, Samir Sani
Ahmad, Rosli
author_sort Abdulmalik, Samir Sani
building UTHM Institutional Repository
collection Online Access
description This paper reports an investigation of the influence of friction stir processing (FSP) on the microstructure modification, tensile properties and hardness of as cast hypereutectic LM28 aluminium silicon (Al-Si) alloy, aimed to decrease Silicon particles size, porosity, and enhancing tensile properties. Intense plastic deformation foisted by FSP resulted in a remarkable breaking up of the coarse eutectic and primary silicon particles into smaller ones, and closure of porosity. The area sizes of the fragmented Si particles decreased from 155.1 μm² to around 49.4 μm², aspect ratio of about 2.86 in the as cast condition decreased to around 1.63 after FSP. Porosity was also drastically reduced from 94 μm ECD, in the as cast condition to as low as 7.1 μm ECD. The strength and ductility of the alloy increased simultaneously after FSP. The increase in the tensile strength and ductility values after FSP, as compare to the as cast alloy was around 1.56, and 4.38 times respectively. The LM28 FS-processed alloy displayed an increase in quality index of around 1.97 times higher, than that of the as-cast alloy. The hardness of the alloy increased from 64.6 HV for the as-cast alloy to about 85.74 HV after FSP. Enhancement in all the properties was largely related to the pronounced changes of the shape, area size and distribution of the silicon particles along with the reduction of porosity FSP.
first_indexed 2025-11-15T20:04:19Z
format Article
id uthm-3599
institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
last_indexed 2025-11-15T20:04:19Z
publishDate 2018
publisher Penerbit UTHM
recordtype eprints
repository_type Digital Repository
spelling uthm-35992021-11-21T03:15:22Z http://eprints.uthm.edu.my/3599/ Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy Abdulmalik, Samir Sani Ahmad, Rosli TS200-770 Metal manufactures. Metalworking This paper reports an investigation of the influence of friction stir processing (FSP) on the microstructure modification, tensile properties and hardness of as cast hypereutectic LM28 aluminium silicon (Al-Si) alloy, aimed to decrease Silicon particles size, porosity, and enhancing tensile properties. Intense plastic deformation foisted by FSP resulted in a remarkable breaking up of the coarse eutectic and primary silicon particles into smaller ones, and closure of porosity. The area sizes of the fragmented Si particles decreased from 155.1 μm² to around 49.4 μm², aspect ratio of about 2.86 in the as cast condition decreased to around 1.63 after FSP. Porosity was also drastically reduced from 94 μm ECD, in the as cast condition to as low as 7.1 μm ECD. The strength and ductility of the alloy increased simultaneously after FSP. The increase in the tensile strength and ductility values after FSP, as compare to the as cast alloy was around 1.56, and 4.38 times respectively. The LM28 FS-processed alloy displayed an increase in quality index of around 1.97 times higher, than that of the as-cast alloy. The hardness of the alloy increased from 64.6 HV for the as-cast alloy to about 85.74 HV after FSP. Enhancement in all the properties was largely related to the pronounced changes of the shape, area size and distribution of the silicon particles along with the reduction of porosity FSP. Penerbit UTHM 2018 Article PeerReviewed text en http://eprints.uthm.edu.my/3599/1/AJ%202019%20%28145%29.pdf Abdulmalik, Samir Sani and Ahmad, Rosli (2018) Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy. International Journal of Integrated Engineering: Special Issue 2018: Center for Graduate Studies, 10 (3). pp. 63-68. ISSN 2229-838X
spellingShingle TS200-770 Metal manufactures. Metalworking
Abdulmalik, Samir Sani
Ahmad, Rosli
Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title_full Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title_fullStr Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title_full_unstemmed Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title_short Influence of friction stir process on microstructure and tensile properties of LM28 hypereutectic al-si alloy
title_sort influence of friction stir process on microstructure and tensile properties of lm28 hypereutectic al-si alloy
topic TS200-770 Metal manufactures. Metalworking
url http://eprints.uthm.edu.my/3599/
http://eprints.uthm.edu.my/3599/1/AJ%202019%20%28145%29.pdf