The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.

This research is about the optimisation the injection moulding processing condition to control shrinkage and warpage for the snap fit product throughout the Taguchi method in practical injection moulding. At this try out, the selected processing conditions were barrel temperature, holding pressure,...

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Main Authors: Othman, M.H., Ibrahim, M.H.I., Amin, A.M., Y,Hashim, M., Ng, C.H., Osman, S.A., Marwah, O.M.F., Shaari, M.F., Rafai, N.H., Johar, M.A.
Format: Article
Language:English
Published: Academic Publications Ltd 2018
Subjects:
Online Access:http://eprints.uthm.edu.my/3589/
http://eprints.uthm.edu.my/3589/1/AJ%202019%20%28142%29.pdf
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author Othman, M.H.
Ibrahim, M.H.I.
Amin, A.M.
Y,Hashim, M.
Ng, C.H.
Osman, S.A.
Marwah, O.M.F.
Shaari, M.F.
Rafai, N.H.
Johar, M.A.
author_facet Othman, M.H.
Ibrahim, M.H.I.
Amin, A.M.
Y,Hashim, M.
Ng, C.H.
Osman, S.A.
Marwah, O.M.F.
Shaari, M.F.
Rafai, N.H.
Johar, M.A.
author_sort Othman, M.H.
building UTHM Institutional Repository
collection Online Access
description This research is about the optimisation the injection moulding processing condition to control shrinkage and warpage for the snap fit product throughout the Taguchi method in practical injection moulding. At this try out, the selected processing conditions were barrel temperature, holding pressure, injection velocity and injection holding. The materials that were mixtures of polypropylene and nanoclay with the addition of polypropylene grafted maleic-anhydride as the compatibilizer. Two formulations were chosen, with the difference of 0 wt. % and 5 wt. % of nanoclay loading. Each formulation was added with 15 wt. % of compatibilizer. The design of experiments for this project had adopted from a L943 orthogonal array of Taguchi method. By using the signal to noise ratio responses, the optimum processing condition for each formulation has been obtained, whereby the optimum barrel temperature was 240 0C, 20% for holding pressure, 10% of injection velocity and 9 seconds for injection holding time. The results showed that warpage reduced from 0.2944 mm (0 wt. % nanoclay) to 0.2061 mm (5 wt. % nanoclay). The shrinkage also reduced from 0.0453% (0 wt. % nanoclay) to 0.0320 % (5 wt. % nanoclay).The findings of this experiment shall be useful for future manufacturing process which was related to this sample and material. The originality of this research is about the optimised processing condition, the usage of new material which was polypropylene-nanoclay and the snap fit samples as the specific product
first_indexed 2025-11-15T20:04:17Z
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institution Universiti Tun Hussein Onn Malaysia
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publishDate 2018
publisher Academic Publications Ltd
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spelling uthm-35892021-11-21T02:51:30Z http://eprints.uthm.edu.my/3589/ The optimisation of processing conditions and the effect of nanoclay towards snap fit samples. Othman, M.H. Ibrahim, M.H.I. Amin, A.M. Y,Hashim, M. Ng, C.H. Osman, S.A. Marwah, O.M.F. Shaari, M.F. Rafai, N.H. Johar, M.A. TP1080-1185 Polymers and polymer manufacture This research is about the optimisation the injection moulding processing condition to control shrinkage and warpage for the snap fit product throughout the Taguchi method in practical injection moulding. At this try out, the selected processing conditions were barrel temperature, holding pressure, injection velocity and injection holding. The materials that were mixtures of polypropylene and nanoclay with the addition of polypropylene grafted maleic-anhydride as the compatibilizer. Two formulations were chosen, with the difference of 0 wt. % and 5 wt. % of nanoclay loading. Each formulation was added with 15 wt. % of compatibilizer. The design of experiments for this project had adopted from a L943 orthogonal array of Taguchi method. By using the signal to noise ratio responses, the optimum processing condition for each formulation has been obtained, whereby the optimum barrel temperature was 240 0C, 20% for holding pressure, 10% of injection velocity and 9 seconds for injection holding time. The results showed that warpage reduced from 0.2944 mm (0 wt. % nanoclay) to 0.2061 mm (5 wt. % nanoclay). The shrinkage also reduced from 0.0453% (0 wt. % nanoclay) to 0.0320 % (5 wt. % nanoclay).The findings of this experiment shall be useful for future manufacturing process which was related to this sample and material. The originality of this research is about the optimised processing condition, the usage of new material which was polypropylene-nanoclay and the snap fit samples as the specific product Academic Publications Ltd 2018 Article PeerReviewed text en http://eprints.uthm.edu.my/3589/1/AJ%202019%20%28142%29.pdf Othman, M.H. and Ibrahim, M.H.I. and Amin, A.M. and Y,Hashim, M. and Ng, C.H. and Osman, S.A. and Marwah, O.M.F. and Shaari, M.F. and Rafai, N.H. and Johar, M.A. (2018) The optimisation of processing conditions and the effect of nanoclay towards snap fit samples. International Journal of Pure and Applied Mathematics, 118 (24). pp. 1-10. ISSN 1314-3395
spellingShingle TP1080-1185 Polymers and polymer manufacture
Othman, M.H.
Ibrahim, M.H.I.
Amin, A.M.
Y,Hashim, M.
Ng, C.H.
Osman, S.A.
Marwah, O.M.F.
Shaari, M.F.
Rafai, N.H.
Johar, M.A.
The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title_full The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title_fullStr The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title_full_unstemmed The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title_short The optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
title_sort optimisation of processing conditions and the effect of nanoclay towards snap fit samples.
topic TP1080-1185 Polymers and polymer manufacture
url http://eprints.uthm.edu.my/3589/
http://eprints.uthm.edu.my/3589/1/AJ%202019%20%28142%29.pdf