The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding

Cooling system is an important role in designing a productive plastic injection moulding (PIM). The selection of geometry and layout for plastic injection moulding cooling channels strongly influences the cooling performance such as cooling time and thermal distribution that leads to shrinkage and w...

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Main Authors: Wahab, Mohd Saidin, Ahmad Raus, Azli Amin, Amir, Irwan, Ahmed, Aqeel, Kamarudin, Khairu
Format: Article
Language:English
Published: Penerbit UTHM 2018
Subjects:
Online Access:http://eprints.uthm.edu.my/3527/
http://eprints.uthm.edu.my/3527/1/AJ%202018%20%28694%29%20The%20thermal%20effect%20of%20variate%20cross-sectional%20profile%20on%20conformal%20cooling%20channels%20in%20plastic%20injection%20moulding.pdf
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author Wahab, Mohd Saidin
Ahmad Raus, Azli Amin
Amir, Irwan
Ahmed, Aqeel
Kamarudin, Khairu
author_facet Wahab, Mohd Saidin
Ahmad Raus, Azli Amin
Amir, Irwan
Ahmed, Aqeel
Kamarudin, Khairu
author_sort Wahab, Mohd Saidin
building UTHM Institutional Repository
collection Online Access
description Cooling system is an important role in designing a productive plastic injection moulding (PIM). The selection of geometry and layout for plastic injection moulding cooling channels strongly influences the cooling performance such as cooling time and thermal distribution that leads to shrinkage and warpage. This paper presents the study to determine the best cooling channel layout and cross-sectional profile which include circular straight drilled cooling channels, circular conformal cooling channels, square shape conformal cooling channels, elliptical conformal cooling channels and diamond conformal cooling channels. The cooling time and thermal distribution were simulated by Moldflow Insight (MFI) software. Results are presented based on ejection time and temperature variation by using transient analysis in MFI. The results found the best cross-sectional of cooling channels indicated by square shape conformal cooling channels, compare to others due to the shortest cooling time that recorded from simulation. The conformal cooling channel layout also resulted greater thermal distribution compared to straight drilled cooling channel design.
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format Article
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institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
last_indexed 2025-11-15T20:04:01Z
publishDate 2018
publisher Penerbit UTHM
recordtype eprints
repository_type Digital Repository
spelling uthm-35272021-11-18T02:06:10Z http://eprints.uthm.edu.my/3527/ The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding Wahab, Mohd Saidin Ahmad Raus, Azli Amin Amir, Irwan Ahmed, Aqeel Kamarudin, Khairu TP1080-1185 Polymers and polymer manufacture Cooling system is an important role in designing a productive plastic injection moulding (PIM). The selection of geometry and layout for plastic injection moulding cooling channels strongly influences the cooling performance such as cooling time and thermal distribution that leads to shrinkage and warpage. This paper presents the study to determine the best cooling channel layout and cross-sectional profile which include circular straight drilled cooling channels, circular conformal cooling channels, square shape conformal cooling channels, elliptical conformal cooling channels and diamond conformal cooling channels. The cooling time and thermal distribution were simulated by Moldflow Insight (MFI) software. Results are presented based on ejection time and temperature variation by using transient analysis in MFI. The results found the best cross-sectional of cooling channels indicated by square shape conformal cooling channels, compare to others due to the shortest cooling time that recorded from simulation. The conformal cooling channel layout also resulted greater thermal distribution compared to straight drilled cooling channel design. Penerbit UTHM 2018 Article PeerReviewed text en http://eprints.uthm.edu.my/3527/1/AJ%202018%20%28694%29%20The%20thermal%20effect%20of%20variate%20cross-sectional%20profile%20on%20conformal%20cooling%20channels%20in%20plastic%20injection%20moulding.pdf Wahab, Mohd Saidin and Ahmad Raus, Azli Amin and Amir, Irwan and Ahmed, Aqeel and Kamarudin, Khairu (2018) The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding. International Journal of Integrated Engineering, 10 (5). 156 -163. ISSN 2229-838X
spellingShingle TP1080-1185 Polymers and polymer manufacture
Wahab, Mohd Saidin
Ahmad Raus, Azli Amin
Amir, Irwan
Ahmed, Aqeel
Kamarudin, Khairu
The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title_full The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title_fullStr The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title_full_unstemmed The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title_short The thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
title_sort thermal effect of variate cross-sectional profile on conformal cooling channels in plastic injection moulding
topic TP1080-1185 Polymers and polymer manufacture
url http://eprints.uthm.edu.my/3527/
http://eprints.uthm.edu.my/3527/1/AJ%202018%20%28694%29%20The%20thermal%20effect%20of%20variate%20cross-sectional%20profile%20on%20conformal%20cooling%20channels%20in%20plastic%20injection%20moulding.pdf