A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061

This paper were investigate a performance of 2 Dimensional Ultrasonic Vibration assisted Milling (UVAM) toward Aluminium Al 6061. The focus is to find the performance of reduction of cutting force compared to the conventional machining in the industries shop floor. Due to the major effect of cutting...

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Main Authors: Ibrahim, Rasidi, Rafai, Noor Hakim, Abd. Rahim, Erween, Kai, Cheng, Hui, Ding
Format: Article
Language:English
Published: Asian Research Publishing Network (ARPN) 2016
Subjects:
Online Access:http://eprints.uthm.edu.my/3439/
http://eprints.uthm.edu.my/3439/1/AJ%202019%20%28128%29.pdf
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author Ibrahim, Rasidi
Rafai, Noor Hakim
Abd. Rahim, Erween
Kai, Cheng
Hui, Ding
author_facet Ibrahim, Rasidi
Rafai, Noor Hakim
Abd. Rahim, Erween
Kai, Cheng
Hui, Ding
author_sort Ibrahim, Rasidi
building UTHM Institutional Repository
collection Online Access
description This paper were investigate a performance of 2 Dimensional Ultrasonic Vibration assisted Milling (UVAM) toward Aluminium Al 6061. The focus is to find the performance of reduction of cutting force compared to the conventional machining in the industries shop floor. Due to the major effect of cutting force of production in industries, the excessive cutting force problem must be investigated deeply as it will cause shortens tool life and reduces the production rate. A scientific approach has been found in order to reduce the cutting force during machining which is integrating the ultrasonic concept into workpiece. The modelling of vibration cutting ratio has been simulated to find the time force contact and non-contact. Thus, less cutting force could be found. The ultrasonic vibration platform that generated by XY25XS from Cedrat Technologies is travelled in X direction as a feed movement. Thus, the X and Y axis vibration actuate along the workpiece for the machining process. The performance of UVAM in cutting force reduction found the superior benefits of UVAM is come from the alternating cycle’s between tool and workpiece. The comparison between UVAM and conventional machining in reduction of cutting force is 32%. The potential of the UVAM tool wear and tool life will be discussed deeply in finding and next in the conclusion section.
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institution Universiti Tun Hussein Onn Malaysia
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publishDate 2016
publisher Asian Research Publishing Network (ARPN)
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spelling uthm-34392021-11-17T06:35:18Z http://eprints.uthm.edu.my/3439/ A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061 Ibrahim, Rasidi Rafai, Noor Hakim Abd. Rahim, Erween Kai, Cheng Hui, Ding TJ1040-1119 Machinery exclusive of prime movers This paper were investigate a performance of 2 Dimensional Ultrasonic Vibration assisted Milling (UVAM) toward Aluminium Al 6061. The focus is to find the performance of reduction of cutting force compared to the conventional machining in the industries shop floor. Due to the major effect of cutting force of production in industries, the excessive cutting force problem must be investigated deeply as it will cause shortens tool life and reduces the production rate. A scientific approach has been found in order to reduce the cutting force during machining which is integrating the ultrasonic concept into workpiece. The modelling of vibration cutting ratio has been simulated to find the time force contact and non-contact. Thus, less cutting force could be found. The ultrasonic vibration platform that generated by XY25XS from Cedrat Technologies is travelled in X direction as a feed movement. Thus, the X and Y axis vibration actuate along the workpiece for the machining process. The performance of UVAM in cutting force reduction found the superior benefits of UVAM is come from the alternating cycle’s between tool and workpiece. The comparison between UVAM and conventional machining in reduction of cutting force is 32%. The potential of the UVAM tool wear and tool life will be discussed deeply in finding and next in the conclusion section. Asian Research Publishing Network (ARPN) 2016 Article PeerReviewed text en http://eprints.uthm.edu.my/3439/1/AJ%202019%20%28128%29.pdf Ibrahim, Rasidi and Rafai, Noor Hakim and Abd. Rahim, Erween and Kai, Cheng and Hui, Ding (2016) A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061. ARPN Journal of Engineering and Applied Sciences, 11 (18). pp. 11124-11128. ISSN 1819-6608
spellingShingle TJ1040-1119 Machinery exclusive of prime movers
Ibrahim, Rasidi
Rafai, Noor Hakim
Abd. Rahim, Erween
Kai, Cheng
Hui, Ding
A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title_full A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title_fullStr A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title_full_unstemmed A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title_short A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061
title_sort performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium al6061
topic TJ1040-1119 Machinery exclusive of prime movers
url http://eprints.uthm.edu.my/3439/
http://eprints.uthm.edu.my/3439/1/AJ%202019%20%28128%29.pdf