The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle

In recent years, human mistake related road traffic accident caused by un-lifted side stand of motorcycle is receiving much attention. However, the existing design improvement efforts to tackle the problem are more likely towards complex design and applicable to limited variants. This research attem...

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Main Authors: Sahat, Muhammad Asyraf, Jamian, Rahim, Abdul Shukor, Jum’azulhisham
Format: Conference or Workshop Item
Language:English
Published: Universiti Tun Hussein Onn Malaysia 2020
Subjects:
Online Access:http://eprints.uthm.edu.my/2607/
http://eprints.uthm.edu.my/2607/1/KP%202020%20%28245%29.pdf
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author Sahat, Muhammad Asyraf
Jamian, Rahim
Abdul Shukor, Jum’azulhisham
author_facet Sahat, Muhammad Asyraf
Jamian, Rahim
Abdul Shukor, Jum’azulhisham
author_sort Sahat, Muhammad Asyraf
building UTHM Institutional Repository
collection Online Access
description In recent years, human mistake related road traffic accident caused by un-lifted side stand of motorcycle is receiving much attention. However, the existing design improvement efforts to tackle the problem are more likely towards complex design and applicable to limited variants. This research attempts to produce a prototype model of safety mechanism through the adoption of Poka-yoke (human mistake proofing) approach in reducing the incident of un-lifted side stand. The proposed design comprised side stand, gear lever, spring and sensor, which is based on side stand specification of Yamaha 125ZR model. The design employed stainless steel as main material, finite element analysis (FEA) method for validation of strength, bench working and arc welding as fabrication and assembly process, and functional testing for automatic retraction analysis. The results ascertained the side stand is automatically retracted without touching by the rider when gear lever is pushed. The findings revealed the adoption of Poka-yoke mechanism is effective to prevent human mistakes and carelessness, subsequently avoiding the road accidents caused by the un-lifted side stand. Recommendations are also highlighted for further development including the use of alternative material and multiple design.
first_indexed 2025-11-15T19:59:53Z
format Conference or Workshop Item
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institution Universiti Tun Hussein Onn Malaysia
institution_category Local University
language English
last_indexed 2025-11-15T19:59:53Z
publishDate 2020
publisher Universiti Tun Hussein Onn Malaysia
recordtype eprints
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spelling uthm-26072021-10-25T06:16:04Z http://eprints.uthm.edu.my/2607/ The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle Sahat, Muhammad Asyraf Jamian, Rahim Abdul Shukor, Jum’azulhisham TE Highway engineering. Roads and pavements In recent years, human mistake related road traffic accident caused by un-lifted side stand of motorcycle is receiving much attention. However, the existing design improvement efforts to tackle the problem are more likely towards complex design and applicable to limited variants. This research attempts to produce a prototype model of safety mechanism through the adoption of Poka-yoke (human mistake proofing) approach in reducing the incident of un-lifted side stand. The proposed design comprised side stand, gear lever, spring and sensor, which is based on side stand specification of Yamaha 125ZR model. The design employed stainless steel as main material, finite element analysis (FEA) method for validation of strength, bench working and arc welding as fabrication and assembly process, and functional testing for automatic retraction analysis. The results ascertained the side stand is automatically retracted without touching by the rider when gear lever is pushed. The findings revealed the adoption of Poka-yoke mechanism is effective to prevent human mistakes and carelessness, subsequently avoiding the road accidents caused by the un-lifted side stand. Recommendations are also highlighted for further development including the use of alternative material and multiple design. Universiti Tun Hussein Onn Malaysia 2020 Conference or Workshop Item PeerReviewed text en http://eprints.uthm.edu.my/2607/1/KP%202020%20%28245%29.pdf Sahat, Muhammad Asyraf and Jamian, Rahim and Abdul Shukor, Jum’azulhisham (2020) The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle. In: Progress in Engineering Application and Technology, 22 Jun 2021, UTHM. (Submitted)
spellingShingle TE Highway engineering. Roads and pavements
Sahat, Muhammad Asyraf
Jamian, Rahim
Abdul Shukor, Jum’azulhisham
The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title_full The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title_fullStr The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title_full_unstemmed The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title_short The adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
title_sort adoption of poka-yoke mechanism towards reducing the incident of un-lifted side stand of motorcycle
topic TE Highway engineering. Roads and pavements
url http://eprints.uthm.edu.my/2607/
http://eprints.uthm.edu.my/2607/1/KP%202020%20%28245%29.pdf