Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study

Environmental emissions from additive manufacturing (AM) have attracted much attention recently. The capability in fabricating complex part make AM famous in developing prototype and product in various industries, especially in aerospace, medical, automotive, and manufacturing industries. However, t...

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Main Authors: Muhamad Damanhuri, Amir Abdullah, Hariri, Azian, Alkahari, Mohd Rizal, Md Fauadi, Muhammad Hafidz Fazli, Zainal Bakri, Zainal Bakri
Format: Article
Language:English
Published: Penerbit UTHM 2019
Subjects:
Online Access:http://eprints.uthm.edu.my/1754/
http://eprints.uthm.edu.my/1754/1/J12110_d7ac4c053fe63615a80d9587414f423c.pdf
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author Muhamad Damanhuri, Amir Abdullah
Hariri, Azian
Alkahari, Mohd Rizal
Md Fauadi, Muhammad Hafidz Fazli
Zainal Bakri, Zainal Bakri
author_facet Muhamad Damanhuri, Amir Abdullah
Hariri, Azian
Alkahari, Mohd Rizal
Md Fauadi, Muhammad Hafidz Fazli
Zainal Bakri, Zainal Bakri
author_sort Muhamad Damanhuri, Amir Abdullah
building UTHM Institutional Repository
collection Online Access
description Environmental emissions from additive manufacturing (AM) have attracted much attention recently. The capability in fabricating complex part make AM famous in developing prototype and product in various industries, especially in aerospace, medical, automotive, and manufacturing industries. However, the study on emission and exposure mainly focusses on the desktop type such as fused deposition modelling. This study investigates the emission and indoor concentration from powder bed fusion of selective laser sintering (SLS) technologies. Prior to the investigation, virgin PA12 has undergone characterization in terms of morphology, size and thermal analysis. Calibration block using virgin polyamide nylon (PA12) is selected to be printed in this study. Parameters such particulate matter size 2.5 μm (PM 2.5), total volatile organic compound (TVOC), carbon dioxide (CO2), formaldehyde, temperature and relative humidity (RH) are set to be monitored through real-time sampling of 8 hours based on Industry Code of Practice on Indoor Air Quality 2010 by Department Occupational Safety and Health (DOSH) Malaysia. Four phases of the printing process involve are background data, preprinting, during printing and post-printing. Based on the study it was found that PM 2.5 and CO2 exceed the acceptable limit recommended by DOSH Malaysia during the preparation of powder (preprinting) at 1218 ppm and 1070 μg/m3 respectively. Meanwhile TVOC concentration was influenced by the sintered powder temperature and recorded at 0.5 ppm. Temperature, relative humidity and formaldehyde were maintained throughout the SLS process. Mitigation strategies using mechanical ventilation and personal protective equipment (PPE) are recommended to be used to reduce the potential of occupational hazard to the operators.
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institution Universiti Tun Hussein Onn Malaysia
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spelling uthm-17542021-10-18T02:44:21Z http://eprints.uthm.edu.my/1754/ Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study Muhamad Damanhuri, Amir Abdullah Hariri, Azian Alkahari, Mohd Rizal Md Fauadi, Muhammad Hafidz Fazli Zainal Bakri, Zainal Bakri TS155-194 Production management. Operations management Environmental emissions from additive manufacturing (AM) have attracted much attention recently. The capability in fabricating complex part make AM famous in developing prototype and product in various industries, especially in aerospace, medical, automotive, and manufacturing industries. However, the study on emission and exposure mainly focusses on the desktop type such as fused deposition modelling. This study investigates the emission and indoor concentration from powder bed fusion of selective laser sintering (SLS) technologies. Prior to the investigation, virgin PA12 has undergone characterization in terms of morphology, size and thermal analysis. Calibration block using virgin polyamide nylon (PA12) is selected to be printed in this study. Parameters such particulate matter size 2.5 μm (PM 2.5), total volatile organic compound (TVOC), carbon dioxide (CO2), formaldehyde, temperature and relative humidity (RH) are set to be monitored through real-time sampling of 8 hours based on Industry Code of Practice on Indoor Air Quality 2010 by Department Occupational Safety and Health (DOSH) Malaysia. Four phases of the printing process involve are background data, preprinting, during printing and post-printing. Based on the study it was found that PM 2.5 and CO2 exceed the acceptable limit recommended by DOSH Malaysia during the preparation of powder (preprinting) at 1218 ppm and 1070 μg/m3 respectively. Meanwhile TVOC concentration was influenced by the sintered powder temperature and recorded at 0.5 ppm. Temperature, relative humidity and formaldehyde were maintained throughout the SLS process. Mitigation strategies using mechanical ventilation and personal protective equipment (PPE) are recommended to be used to reduce the potential of occupational hazard to the operators. Penerbit UTHM 2019 Article PeerReviewed text en http://eprints.uthm.edu.my/1754/1/J12110_d7ac4c053fe63615a80d9587414f423c.pdf Muhamad Damanhuri, Amir Abdullah and Hariri, Azian and Alkahari, Mohd Rizal and Md Fauadi, Muhammad Hafidz Fazli and Zainal Bakri, Zainal Bakri (2019) Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study. The International Journal of Integrated Engineering, 11 (5). pp. 140-169. ISSN 2229-838X https://doi.org/10.30880/ijie.00.00.0000.00.0000
spellingShingle TS155-194 Production management. Operations management
Muhamad Damanhuri, Amir Abdullah
Hariri, Azian
Alkahari, Mohd Rizal
Md Fauadi, Muhammad Hafidz Fazli
Zainal Bakri, Zainal Bakri
Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title_full Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title_fullStr Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title_full_unstemmed Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title_short Indoor air concentration from selective laser sintering 3d printer using Virgin Polyamide Nylon (PA12) Powder: a pilot study
title_sort indoor air concentration from selective laser sintering 3d printer using virgin polyamide nylon (pa12) powder: a pilot study
topic TS155-194 Production management. Operations management
url http://eprints.uthm.edu.my/1754/
http://eprints.uthm.edu.my/1754/
http://eprints.uthm.edu.my/1754/1/J12110_d7ac4c053fe63615a80d9587414f423c.pdf