Intergration of control chart and pattern recognizer for bivariate quality control

Monitoring and diagnosis of mean shifts in manufacturing processes become more challenging when involving two or more correlated variables. Unfortunately, most of the existing multivariate statistical process control schemes are only effective in rapid detection but suffer high false alarm. This is...

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Main Author: Mohd Sohaimi, Nurul Adlihisam
Format: Thesis
Language:English
English
English
Published: 2015
Subjects:
Online Access:http://eprints.uthm.edu.my/1413/
http://eprints.uthm.edu.my/1413/2/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20COPYRIGHT%20DECLARATION.pdf
http://eprints.uthm.edu.my/1413/1/24p%20NURUL%20ADLIHISAM%20MOHD%20SOHAIMI.pdf
http://eprints.uthm.edu.my/1413/3/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20WATERMARK.pdf
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author Mohd Sohaimi, Nurul Adlihisam
author_facet Mohd Sohaimi, Nurul Adlihisam
author_sort Mohd Sohaimi, Nurul Adlihisam
building UTHM Institutional Repository
collection Online Access
description Monitoring and diagnosis of mean shifts in manufacturing processes become more challenging when involving two or more correlated variables. Unfortunately, most of the existing multivariate statistical process control schemes are only effective in rapid detection but suffer high false alarm. This is referred to as imbalanced performance monitoring. The problem becomes more complicated when dealing with small mean shift particularly in identifying the causable variables. In this research, a scheme that integrated the control charting and pattern recognition technique has been investigated toward improving the quality control (QC) performance. Design considerations involved extensive simulation experiments to select input representation based on raw data and statistical features, recognizer design structure based on individual and Statistical Features-ANN models, and monitoring-diagnosis approach based on single stage and two stages techniques. The study focuses on correlated process mean shifts for cross correlation function, ρ = 0.1, 0.5, 0.9, and mean shift, μ = ± 0.75 ~ 3.00 standard deviations. Among the investigated design, an Integrated Multivariate Exponentially Weighted Moving Average with Artificial Neural Network scheme provides superior performance, namely the Average Run Length for grand average ARL1 = 7.55 7.78 ( for out-of-control) and ARL0 = 491.03 (small mean shift) and 524.80 (large mean shift) in control process and the grand average for recognition accuracy (RA) = 96.36 98.74. This research has provided a new perspective in realizing balanced monitoring and accurate diagnosis of correlated process mean shifts.
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spelling uthm-14132021-10-03T06:46:26Z http://eprints.uthm.edu.my/1413/ Intergration of control chart and pattern recognizer for bivariate quality control Mohd Sohaimi, Nurul Adlihisam TS155-194 Production management. Operations management Monitoring and diagnosis of mean shifts in manufacturing processes become more challenging when involving two or more correlated variables. Unfortunately, most of the existing multivariate statistical process control schemes are only effective in rapid detection but suffer high false alarm. This is referred to as imbalanced performance monitoring. The problem becomes more complicated when dealing with small mean shift particularly in identifying the causable variables. In this research, a scheme that integrated the control charting and pattern recognition technique has been investigated toward improving the quality control (QC) performance. Design considerations involved extensive simulation experiments to select input representation based on raw data and statistical features, recognizer design structure based on individual and Statistical Features-ANN models, and monitoring-diagnosis approach based on single stage and two stages techniques. The study focuses on correlated process mean shifts for cross correlation function, ρ = 0.1, 0.5, 0.9, and mean shift, μ = ± 0.75 ~ 3.00 standard deviations. Among the investigated design, an Integrated Multivariate Exponentially Weighted Moving Average with Artificial Neural Network scheme provides superior performance, namely the Average Run Length for grand average ARL1 = 7.55 7.78 ( for out-of-control) and ARL0 = 491.03 (small mean shift) and 524.80 (large mean shift) in control process and the grand average for recognition accuracy (RA) = 96.36 98.74. This research has provided a new perspective in realizing balanced monitoring and accurate diagnosis of correlated process mean shifts. 2015-06 Thesis NonPeerReviewed text en http://eprints.uthm.edu.my/1413/2/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20COPYRIGHT%20DECLARATION.pdf text en http://eprints.uthm.edu.my/1413/1/24p%20NURUL%20ADLIHISAM%20MOHD%20SOHAIMI.pdf text en http://eprints.uthm.edu.my/1413/3/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20WATERMARK.pdf Mohd Sohaimi, Nurul Adlihisam (2015) Intergration of control chart and pattern recognizer for bivariate quality control. Masters thesis, Universiti Tun Hussein Onn Malaysia.
spellingShingle TS155-194 Production management. Operations management
Mohd Sohaimi, Nurul Adlihisam
Intergration of control chart and pattern recognizer for bivariate quality control
title Intergration of control chart and pattern recognizer for bivariate quality control
title_full Intergration of control chart and pattern recognizer for bivariate quality control
title_fullStr Intergration of control chart and pattern recognizer for bivariate quality control
title_full_unstemmed Intergration of control chart and pattern recognizer for bivariate quality control
title_short Intergration of control chart and pattern recognizer for bivariate quality control
title_sort intergration of control chart and pattern recognizer for bivariate quality control
topic TS155-194 Production management. Operations management
url http://eprints.uthm.edu.my/1413/
http://eprints.uthm.edu.my/1413/2/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20COPYRIGHT%20DECLARATION.pdf
http://eprints.uthm.edu.my/1413/1/24p%20NURUL%20ADLIHISAM%20MOHD%20SOHAIMI.pdf
http://eprints.uthm.edu.my/1413/3/NURUL%20ADLIHISAM%20MOHD%20SOHAIMI%20WATERMARK.pdf