A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.

This study investigates the effects of blank temperature, feed rate and blank holder force on the formability of hybrid structures made of self reinforced polypropylene and aluminium also known as Fibre-Metal Laminates (FML). Feed rate was found to be the dominant factor governing the formability o...

Full description

Bibliographic Details
Main Author: Sivakumar, Dhar Malingam
Format: Conference or Workshop Item
Language:English
Published: 2010
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/4183/
http://eprints.utem.edu.my/id/eprint/4183/1/Paper_1111_final.pdf
_version_ 1848887002148110336
author Sivakumar, Dhar Malingam
author_facet Sivakumar, Dhar Malingam
author_sort Sivakumar, Dhar Malingam
building UTeM Institutional Repository
collection Online Access
description This study investigates the effects of blank temperature, feed rate and blank holder force on the formability of hybrid structures made of self reinforced polypropylene and aluminium also known as Fibre-Metal Laminates (FML). Feed rate was found to be the dominant factor governing the formability of this class of material. Temperatures and blank holder force were deemed to be important for achieving high quality of the parts manufactured. Comparisons between FML and monolithic aluminium revealed that FML possess better formability characteristics than monolithic aluminium. Moreover FML gives a 27% weight reduction compared to monolithic aluminium. Comparison between FML and monolithic aluminium surface strain results show FML system having a more uniform strain distribution further enhancing the quality of the final part using this class of material. Furthermore the work required to form FML is 30% less than for monolithic aluminium. The experimental results obtained in the present study shows FML systems have the potential to be adapted to high volume production technique of stamp forming.
first_indexed 2025-11-15T19:47:27Z
format Conference or Workshop Item
id utem-4183
institution Universiti Teknikal Malaysia Melaka
institution_category Local University
language English
last_indexed 2025-11-15T19:47:27Z
publishDate 2010
recordtype eprints
repository_type Digital Repository
spelling utem-41832015-05-28T02:40:17Z http://eprints.utem.edu.my/id/eprint/4183/ A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures. Sivakumar, Dhar Malingam TJ Mechanical engineering and machinery This study investigates the effects of blank temperature, feed rate and blank holder force on the formability of hybrid structures made of self reinforced polypropylene and aluminium also known as Fibre-Metal Laminates (FML). Feed rate was found to be the dominant factor governing the formability of this class of material. Temperatures and blank holder force were deemed to be important for achieving high quality of the parts manufactured. Comparisons between FML and monolithic aluminium revealed that FML possess better formability characteristics than monolithic aluminium. Moreover FML gives a 27% weight reduction compared to monolithic aluminium. Comparison between FML and monolithic aluminium surface strain results show FML system having a more uniform strain distribution further enhancing the quality of the final part using this class of material. Furthermore the work required to form FML is 30% less than for monolithic aluminium. The experimental results obtained in the present study shows FML systems have the potential to be adapted to high volume production technique of stamp forming. 2010 Conference or Workshop Item PeerReviewed application/pdf en http://eprints.utem.edu.my/id/eprint/4183/1/Paper_1111_final.pdf Sivakumar, Dhar Malingam (2010) A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures. In: 6th Australasian Congress on Applied Mechanics, ACAM 6 , 12-15 December 2010, Perth, Australia.
spellingShingle TJ Mechanical engineering and machinery
Sivakumar, Dhar Malingam
A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title_full A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title_fullStr A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title_full_unstemmed A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title_short A study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
title_sort study on the forming analysis of a self-reinforced polypropylene based composite-aluminium hybrid structures.
topic TJ Mechanical engineering and machinery
url http://eprints.utem.edu.my/id/eprint/4183/
http://eprints.utem.edu.my/id/eprint/4183/1/Paper_1111_final.pdf