Direct ink writing of forsterite porous structure

Additive manufacturing (AM), which also known as 3D printing. Its popularity has soared due to its design flexibility, rapid prototyping, and reduced material waste. For example, biomedical engineering in recent years is aiming to achieve bone regeneration by 3D printing due to its ability to cont...

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Main Author: Tan, Wei Shin
Format: Final Year Project / Dissertation / Thesis
Published: 2024
Subjects:
Online Access:http://eprints.utar.edu.my/6755/
http://eprints.utar.edu.my/6755/1/ME_2002754_FYP_report_%2D_WEI_SHIN_TAN.pdf
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author Tan, Wei Shin
author_facet Tan, Wei Shin
author_sort Tan, Wei Shin
building UTAR Institutional Repository
collection Online Access
description Additive manufacturing (AM), which also known as 3D printing. Its popularity has soared due to its design flexibility, rapid prototyping, and reduced material waste. For example, biomedical engineering in recent years is aiming to achieve bone regeneration by 3D printing due to its ability to control precisely the porous structure for bioceramic. Magnesium-based bioceramics, such as forsterite emerged as a new class of promising biodegradable materials, due to its good degradation and biocompatibility. Nowadays, 3D printing material with forsterite primarily uses water-based solvents. Beside water-based, organic solvents provide some additional advantages such as better mechanical properties. Therefore, the main objective of this project is to obtain the optimum formulation of forsterite with organic solvents. Additionally, the rheology and physical properties are also studied. The study began with synthesis of forsterite powder. Then, different formulations from 35 vol% to 45 vol% of forsterite loading, 300 g/L to 400 g/L of binder concentration, 15 vol% of plasticiser and 10 vol% of dispersants are tested. The combination of 43 vol% and 40 vol% with binder concentration of 400 g/L showed the best result in printability test. 43 vol% forsterite loading ink shows greater storage modulus and loss modulusthan 40 vol%, which had 28.05 Pa of yield shear stress and 4183.60 Pa of flow shear stress. Sintered part of 43 vol% also have better performance than 40 vol% in terms of physical properties such as dimension shrinkage at 18.83 %, weight reduce at 17.04 % and density at 2.70 g/cm3. 43 vol% ink also has greater hardness than 40 vol% ink. In conclusion, the optimum formulation of forsterite DIW ink is 43 vol% forsterite loading, 400 g/L binder concentration, 32 vol% binder solution, 15 vol% plasticiser and 10 vol% dispersant. Thus, this study provides reference for the future study of forsterite organogel ink.
first_indexed 2025-11-15T19:43:40Z
format Final Year Project / Dissertation / Thesis
id utar-6755
institution Universiti Tunku Abdul Rahman
institution_category Local University
last_indexed 2025-11-15T19:43:40Z
publishDate 2024
recordtype eprints
repository_type Digital Repository
spelling utar-67552024-08-23T01:55:15Z Direct ink writing of forsterite porous structure Tan, Wei Shin T Technology (General) TJ Mechanical engineering and machinery Additive manufacturing (AM), which also known as 3D printing. Its popularity has soared due to its design flexibility, rapid prototyping, and reduced material waste. For example, biomedical engineering in recent years is aiming to achieve bone regeneration by 3D printing due to its ability to control precisely the porous structure for bioceramic. Magnesium-based bioceramics, such as forsterite emerged as a new class of promising biodegradable materials, due to its good degradation and biocompatibility. Nowadays, 3D printing material with forsterite primarily uses water-based solvents. Beside water-based, organic solvents provide some additional advantages such as better mechanical properties. Therefore, the main objective of this project is to obtain the optimum formulation of forsterite with organic solvents. Additionally, the rheology and physical properties are also studied. The study began with synthesis of forsterite powder. Then, different formulations from 35 vol% to 45 vol% of forsterite loading, 300 g/L to 400 g/L of binder concentration, 15 vol% of plasticiser and 10 vol% of dispersants are tested. The combination of 43 vol% and 40 vol% with binder concentration of 400 g/L showed the best result in printability test. 43 vol% forsterite loading ink shows greater storage modulus and loss modulusthan 40 vol%, which had 28.05 Pa of yield shear stress and 4183.60 Pa of flow shear stress. Sintered part of 43 vol% also have better performance than 40 vol% in terms of physical properties such as dimension shrinkage at 18.83 %, weight reduce at 17.04 % and density at 2.70 g/cm3. 43 vol% ink also has greater hardness than 40 vol% ink. In conclusion, the optimum formulation of forsterite DIW ink is 43 vol% forsterite loading, 400 g/L binder concentration, 32 vol% binder solution, 15 vol% plasticiser and 10 vol% dispersant. Thus, this study provides reference for the future study of forsterite organogel ink. 2024 Final Year Project / Dissertation / Thesis NonPeerReviewed application/pdf http://eprints.utar.edu.my/6755/1/ME_2002754_FYP_report_%2D_WEI_SHIN_TAN.pdf Tan, Wei Shin (2024) Direct ink writing of forsterite porous structure. Final Year Project, UTAR. http://eprints.utar.edu.my/6755/
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
Tan, Wei Shin
Direct ink writing of forsterite porous structure
title Direct ink writing of forsterite porous structure
title_full Direct ink writing of forsterite porous structure
title_fullStr Direct ink writing of forsterite porous structure
title_full_unstemmed Direct ink writing of forsterite porous structure
title_short Direct ink writing of forsterite porous structure
title_sort direct ink writing of forsterite porous structure
topic T Technology (General)
TJ Mechanical engineering and machinery
url http://eprints.utar.edu.my/6755/
http://eprints.utar.edu.my/6755/1/ME_2002754_FYP_report_%2D_WEI_SHIN_TAN.pdf