Three-dimensional Automated Optical Inspection (AOI) with machine learning approach

Electronic products are widely used in various applications to enhance the quality of life. Companies in the electronic industry are in competition to first introduce the newest technology into the market first to sustain the high global demand for electronic components. Hence, the electronic produc...

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Main Author: Lim, Sin Shian
Format: Final Year Project / Dissertation / Thesis
Published: 2022
Subjects:
Online Access:http://eprints.utar.edu.my/4814/
http://eprints.utar.edu.my/4814/1/fyp_EE_LSS_2022.pdf
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author Lim, Sin Shian
author_facet Lim, Sin Shian
author_sort Lim, Sin Shian
building UTAR Institutional Repository
collection Online Access
description Electronic products are widely used in various applications to enhance the quality of life. Companies in the electronic industry are in competition to first introduce the newest technology into the market first to sustain the high global demand for electronic components. Hence, the electronic products must be brought into market with shortest possible time but without compromising reliability. Therefore, Automated Optical Inspection (AOI) has been introduced into the manufacturing lines to replace the human visual inspection which takes a longer inspection time and unable to sustain high-volume requirements. AOI is a monitoring tool that helps to detect and identify failures in printed circuit boards assemblies (PCBA). An AOI system consists of cameras to scan and capture images of PCBA under the case of sufficient lightning and magnification provided. These captured images were then processed using software for further identification of defects and then provide the PASS/FAIL analysis results. In this project, background studies on previous final year projects and recent research papers investigating on AOI concepts, defects analysis, and machine learning (ML) were done, then further improvements are proposed and implemented. The concept of AOI is implemented with the following features: automated scanning, 3D inspection, defects identification, defects classification, and accuracy improvement through ML approach. The AOI implemented consists of two main structures which are hardware and software configurations. In the hardware configuration, four systems are illumination, camera, magnification, and motion system. In the software configuration, four systems are data collection, data analysation, data classification and data tabulation. All these systems are discussed in terms of equipment selections and considerations.
first_indexed 2025-11-15T19:35:30Z
format Final Year Project / Dissertation / Thesis
id utar-4814
institution Universiti Tunku Abdul Rahman
institution_category Local University
last_indexed 2025-11-15T19:35:30Z
publishDate 2022
recordtype eprints
repository_type Digital Repository
spelling utar-48142022-12-29T10:27:39Z Three-dimensional Automated Optical Inspection (AOI) with machine learning approach Lim, Sin Shian T Technology (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering Electronic products are widely used in various applications to enhance the quality of life. Companies in the electronic industry are in competition to first introduce the newest technology into the market first to sustain the high global demand for electronic components. Hence, the electronic products must be brought into market with shortest possible time but without compromising reliability. Therefore, Automated Optical Inspection (AOI) has been introduced into the manufacturing lines to replace the human visual inspection which takes a longer inspection time and unable to sustain high-volume requirements. AOI is a monitoring tool that helps to detect and identify failures in printed circuit boards assemblies (PCBA). An AOI system consists of cameras to scan and capture images of PCBA under the case of sufficient lightning and magnification provided. These captured images were then processed using software for further identification of defects and then provide the PASS/FAIL analysis results. In this project, background studies on previous final year projects and recent research papers investigating on AOI concepts, defects analysis, and machine learning (ML) were done, then further improvements are proposed and implemented. The concept of AOI is implemented with the following features: automated scanning, 3D inspection, defects identification, defects classification, and accuracy improvement through ML approach. The AOI implemented consists of two main structures which are hardware and software configurations. In the hardware configuration, four systems are illumination, camera, magnification, and motion system. In the software configuration, four systems are data collection, data analysation, data classification and data tabulation. All these systems are discussed in terms of equipment selections and considerations. 2022-10 Final Year Project / Dissertation / Thesis NonPeerReviewed application/pdf http://eprints.utar.edu.my/4814/1/fyp_EE_LSS_2022.pdf Lim, Sin Shian (2022) Three-dimensional Automated Optical Inspection (AOI) with machine learning approach. Final Year Project, UTAR. http://eprints.utar.edu.my/4814/
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
Lim, Sin Shian
Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title_full Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title_fullStr Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title_full_unstemmed Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title_short Three-dimensional Automated Optical Inspection (AOI) with machine learning approach
title_sort three-dimensional automated optical inspection (aoi) with machine learning approach
topic T Technology (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
url http://eprints.utar.edu.my/4814/
http://eprints.utar.edu.my/4814/1/fyp_EE_LSS_2022.pdf