Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback

In an automotive industry, aluminium alloys-based tailor welded blanks are demanding materials for various components due to its low density and good mechanical properties, especially when it is offered weight reduction in the automotive industry However, stamped metal mostly experiences springback...

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Main Author: Nasir, Iskandar Mirza Mohd
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2021
Subjects:
Online Access:http://eprints.usm.my/55794/
http://eprints.usm.my/55794/1/Effect%20Of%20Similar%20And%20Dissimilar%20Aluminum%20Alloy%20Tailor%20Welded%20Blank%20To%20Twist%20Springback.pdf
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author Nasir, Iskandar Mirza Mohd
author_facet Nasir, Iskandar Mirza Mohd
author_sort Nasir, Iskandar Mirza Mohd
building USM Institutional Repository
collection Online Access
description In an automotive industry, aluminium alloys-based tailor welded blanks are demanding materials for various components due to its low density and good mechanical properties, especially when it is offered weight reduction in the automotive industry However, stamped metal mostly experiences springback defects, which would result in components that do not conform to the required product tolerances and twist springback is among the most difficult to predict. Past studies on the measurement and prediction of twist springback have mostly focused on virgin material, and studies on similar and dissimilar grade aluminium-based tailor welded blanks are still lacking and demanding. In this study, the effect of moment applied and material type on several types of aluminium based tailor welded blanks on twist springback will be studied. The twist forming process was modelled in a commercial FEA software, ANSYS Workbench, using a static structural analysis procedure. The results have shown that dissimilar aluminium would decrease the twist springback, while a similar aluminium increases the twist springback. In conclusion, all the parameters chosen had significant effects on the springback behaviour. The comparison between similar and dissimilar aluminium have shown major difference on the twist angle after loading. This difference could be attributed to the strain hardening effect in the production of the similar and dissimilar aluminium profiles.
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format Monograph
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institution Universiti Sains Malaysia
institution_category Local University
language English
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publishDate 2021
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spelling usm-557942022-11-29T04:02:02Z http://eprints.usm.my/55794/ Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback Nasir, Iskandar Mirza Mohd T Technology TJ1 Mechanical engineering and machinery In an automotive industry, aluminium alloys-based tailor welded blanks are demanding materials for various components due to its low density and good mechanical properties, especially when it is offered weight reduction in the automotive industry However, stamped metal mostly experiences springback defects, which would result in components that do not conform to the required product tolerances and twist springback is among the most difficult to predict. Past studies on the measurement and prediction of twist springback have mostly focused on virgin material, and studies on similar and dissimilar grade aluminium-based tailor welded blanks are still lacking and demanding. In this study, the effect of moment applied and material type on several types of aluminium based tailor welded blanks on twist springback will be studied. The twist forming process was modelled in a commercial FEA software, ANSYS Workbench, using a static structural analysis procedure. The results have shown that dissimilar aluminium would decrease the twist springback, while a similar aluminium increases the twist springback. In conclusion, all the parameters chosen had significant effects on the springback behaviour. The comparison between similar and dissimilar aluminium have shown major difference on the twist angle after loading. This difference could be attributed to the strain hardening effect in the production of the similar and dissimilar aluminium profiles. Universiti Sains Malaysia 2021-07-01 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/55794/1/Effect%20Of%20Similar%20And%20Dissimilar%20Aluminum%20Alloy%20Tailor%20Welded%20Blank%20To%20Twist%20Springback.pdf Nasir, Iskandar Mirza Mohd (2021) Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanik. (Submitted)
spellingShingle T Technology
TJ1 Mechanical engineering and machinery
Nasir, Iskandar Mirza Mohd
Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title_full Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title_fullStr Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title_full_unstemmed Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title_short Effect Of Similar And Dissimilar Aluminum Alloy Tailor Welded Blank To Twist Springback
title_sort effect of similar and dissimilar aluminum alloy tailor welded blank to twist springback
topic T Technology
TJ1 Mechanical engineering and machinery
url http://eprints.usm.my/55794/
http://eprints.usm.my/55794/1/Effect%20Of%20Similar%20And%20Dissimilar%20Aluminum%20Alloy%20Tailor%20Welded%20Blank%20To%20Twist%20Springback.pdf