Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families

Production control systems can be generally categorized as push or pull systems. In a push system, production is initiated at scheduled times, whereas in a pull system, production is initiated when a signal is received. However, there are limitations to each system. Push systems are controlled by ob...

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Main Author: Prakash, Joshua Jaya
Format: Thesis
Language:English
Published: 2013
Subjects:
Online Access:http://eprints.usm.my/46119/
http://eprints.usm.my/46119/1/Joshua%20AL%20Jaya%20Prakash24.pdf
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author Prakash, Joshua Jaya
author_facet Prakash, Joshua Jaya
author_sort Prakash, Joshua Jaya
building USM Institutional Repository
collection Online Access
description Production control systems can be generally categorized as push or pull systems. In a push system, production is initiated at scheduled times, whereas in a pull system, production is initiated when a signal is received. However, there are limitations to each system. Push systems are controlled by observing throughput, which requires an estimation of system capacity. Inaccurate estimates can cause work-in-process (WIP) to increase beyond the limit. Pull systems require maintaining a small amount of WIP for each product family. Nevertheless, a large product mix may still result in a high WIP level. The aim of this research is to develop and investigate a new pull system (made up of several variants) known as a parallel constant work-in-process (CONWIP) system. In the systems, product families are classified into two classes (high-runner and low-runner) based on the demand of the product mix. Each class uses a CONWIP system, where production is initiated upon withdrawal of finished goods.
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publishDate 2013
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spelling usm-461192020-02-07T02:19:43Z http://eprints.usm.my/46119/ Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families Prakash, Joshua Jaya TJ1-1570 Mechanical engineering and machinery Production control systems can be generally categorized as push or pull systems. In a push system, production is initiated at scheduled times, whereas in a pull system, production is initiated when a signal is received. However, there are limitations to each system. Push systems are controlled by observing throughput, which requires an estimation of system capacity. Inaccurate estimates can cause work-in-process (WIP) to increase beyond the limit. Pull systems require maintaining a small amount of WIP for each product family. Nevertheless, a large product mix may still result in a high WIP level. The aim of this research is to develop and investigate a new pull system (made up of several variants) known as a parallel constant work-in-process (CONWIP) system. In the systems, product families are classified into two classes (high-runner and low-runner) based on the demand of the product mix. Each class uses a CONWIP system, where production is initiated upon withdrawal of finished goods. 2013-12 Thesis NonPeerReviewed application/pdf en http://eprints.usm.my/46119/1/Joshua%20AL%20Jaya%20Prakash24.pdf Prakash, Joshua Jaya (2013) Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families. PhD thesis, Universiti Sains Malaysia.
spellingShingle TJ1-1570 Mechanical engineering and machinery
Prakash, Joshua Jaya
Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title_full Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title_fullStr Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title_full_unstemmed Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title_short Model Development Of A Conwip System For Production Control In Multi-Stage Multiproduct Manufacturing Environments Consisting Of High-Runner And Low-Runner Product Families
title_sort model development of a conwip system for production control in multi-stage multiproduct manufacturing environments consisting of high-runner and low-runner product families
topic TJ1-1570 Mechanical engineering and machinery
url http://eprints.usm.my/46119/
http://eprints.usm.my/46119/1/Joshua%20AL%20Jaya%20Prakash24.pdf