Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force

Reducing feed rate during end-milling of nickel-based superalloys for lowcutting force has always been a common approach. This is due to these alloys having superior properties, making them widely regarded as difficultto-machine materials. As feed rate is tied to spindle speed and feed per tooth, it...

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Main Authors: Mohd Nor, Nor Aznan, Kamarulzaman, N. F., Zakaria, N. A. S., Awang, N.
Format: Article
Published: Faculty of Mechanical Engineering, Universiti Teknologi MARA 2021
Online Access:http://psasir.upm.edu.my/id/eprint/96943/
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author Mohd Nor, Nor Aznan
Kamarulzaman, N. F.
Zakaria, N. A. S.
Awang, N.
author_facet Mohd Nor, Nor Aznan
Kamarulzaman, N. F.
Zakaria, N. A. S.
Awang, N.
author_sort Mohd Nor, Nor Aznan
building UPM Institutional Repository
collection Online Access
description Reducing feed rate during end-milling of nickel-based superalloys for lowcutting force has always been a common approach. This is due to these alloys having superior properties, making them widely regarded as difficultto-machine materials. As feed rate is tied to spindle speed and feed per tooth, it is crucial to comprehend whether spindle speed, feed per tooth or the interaction between spindle speed and feed per tooth has a significant factor on cutting force reduction when increasing the feed rate. Accordingly, this manuscript presents an effect of spindle speed and feed per tooth in feed rate perspective on Inconel HX cutting force. Half-immersion down-milling and full-immersion down-milling was conducted experimentally using solid ceramic end-mill cutter. The results indicate that cutting force decreases and then increases after further increase in spindle speed, while cutting force increases with an increase in feed per tooth. Optimum spindle speed and optimum feed per tooth for low-cutting force were 21,400 rpm and 0.013 mm/tooth. Furthermore, feed per tooth was the significant factor which influenced the cutting force, whereas spindle speed, and the interaction between spindle speed and feed per tooth were not significant.
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format Article
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institution Universiti Putra Malaysia
institution_category Local University
last_indexed 2025-11-15T13:17:41Z
publishDate 2021
publisher Faculty of Mechanical Engineering, Universiti Teknologi MARA
recordtype eprints
repository_type Digital Repository
spelling upm-969432023-04-19T04:04:59Z http://psasir.upm.edu.my/id/eprint/96943/ Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force Mohd Nor, Nor Aznan Kamarulzaman, N. F. Zakaria, N. A. S. Awang, N. Reducing feed rate during end-milling of nickel-based superalloys for lowcutting force has always been a common approach. This is due to these alloys having superior properties, making them widely regarded as difficultto-machine materials. As feed rate is tied to spindle speed and feed per tooth, it is crucial to comprehend whether spindle speed, feed per tooth or the interaction between spindle speed and feed per tooth has a significant factor on cutting force reduction when increasing the feed rate. Accordingly, this manuscript presents an effect of spindle speed and feed per tooth in feed rate perspective on Inconel HX cutting force. Half-immersion down-milling and full-immersion down-milling was conducted experimentally using solid ceramic end-mill cutter. The results indicate that cutting force decreases and then increases after further increase in spindle speed, while cutting force increases with an increase in feed per tooth. Optimum spindle speed and optimum feed per tooth for low-cutting force were 21,400 rpm and 0.013 mm/tooth. Furthermore, feed per tooth was the significant factor which influenced the cutting force, whereas spindle speed, and the interaction between spindle speed and feed per tooth were not significant. Faculty of Mechanical Engineering, Universiti Teknologi MARA 2021 Article PeerReviewed Mohd Nor, Nor Aznan and Kamarulzaman, N. F. and Zakaria, N. A. S. and Awang, N. (2021) Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force. Journal of Mechanical Engineering, 18 (2). 65 - 76. ISSN 1823-5514; ESSN: 2550-164X https://ir.uitm.edu.my/
spellingShingle Mohd Nor, Nor Aznan
Kamarulzaman, N. F.
Zakaria, N. A. S.
Awang, N.
Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title_full Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title_fullStr Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title_full_unstemmed Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title_short Effect of spindle speed and feed per tooth in feed rate perspective on inconel HX cutting force
title_sort effect of spindle speed and feed per tooth in feed rate perspective on inconel hx cutting force
url http://psasir.upm.edu.my/id/eprint/96943/
http://psasir.upm.edu.my/id/eprint/96943/