Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X
Cutting force is vital in machining nickel-based superalloys due to their excellent mechanical properties, thus creating difficulty in cutting. In the current scenario of metal machining, milling processes require high spindle speed and low chip load, which result in a low cutting force. However, lo...
| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
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Universiti Malaysia Pahang
2021
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| Online Access: | http://psasir.upm.edu.my/id/eprint/96910/ http://psasir.upm.edu.my/id/eprint/96910/1/ABSTRACT.pdf |
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| author | Mohd Nor, N. A. Baharudin, B. T. Hang Tuah Ghani, G. A. Mohd Ariffin, Mohd Khairol Anuar Leman, Zulkiflle Ismail, Nazarul Abidin A., Ginting |
| author_facet | Mohd Nor, N. A. Baharudin, B. T. Hang Tuah Ghani, G. A. Mohd Ariffin, Mohd Khairol Anuar Leman, Zulkiflle Ismail, Nazarul Abidin A., Ginting |
| author_sort | Mohd Nor, N. A. |
| building | UPM Institutional Repository |
| collection | Online Access |
| description | Cutting force is vital in machining nickel-based superalloys due to their excellent mechanical properties, thus creating difficulty in cutting. In the current scenario of metal machining, milling processes require high spindle speed and low chip load, which result in a low cutting force. However, low chip load not only result in low cutting force but also result in a low material removal rate (MRR). It is contrary to the ultimate high-speed machining (HSM) goal, which is to improve productivity and cost-effectiveness. Therefore, the emergence of an approach for achieving simultaneous low cutting force and high MRR is crucial. This paper presents the effect of increasing spindle speed at a constant chip load on the cutting force of Hastelloy X during half-immersion up-milling and half-immersion down-milling. In both half-immersions, the simulation results and experimental results are in good agreement. The percentage contribution of feed force, normal force and axial force to the resultant force can be arranged descendingly from high to low as axial force > normal force > axial force. Moreover, feed force, normal force, axial force and resultant force have a U-shaped behaviour. The spindle speed of 24,100 rpm and a chip load of 0.019 mm/tooth were found to achieve both low cutting force and high MRR. |
| first_indexed | 2025-11-15T13:17:36Z |
| format | Article |
| id | upm-96910 |
| institution | Universiti Putra Malaysia |
| institution_category | Local University |
| language | English |
| last_indexed | 2025-11-15T13:17:36Z |
| publishDate | 2021 |
| publisher | Universiti Malaysia Pahang |
| recordtype | eprints |
| repository_type | Digital Repository |
| spelling | upm-969102022-11-29T09:02:01Z http://psasir.upm.edu.my/id/eprint/96910/ Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X Mohd Nor, N. A. Baharudin, B. T. Hang Tuah Ghani, G. A. Mohd Ariffin, Mohd Khairol Anuar Leman, Zulkiflle Ismail, Nazarul Abidin A., Ginting Cutting force is vital in machining nickel-based superalloys due to their excellent mechanical properties, thus creating difficulty in cutting. In the current scenario of metal machining, milling processes require high spindle speed and low chip load, which result in a low cutting force. However, low chip load not only result in low cutting force but also result in a low material removal rate (MRR). It is contrary to the ultimate high-speed machining (HSM) goal, which is to improve productivity and cost-effectiveness. Therefore, the emergence of an approach for achieving simultaneous low cutting force and high MRR is crucial. This paper presents the effect of increasing spindle speed at a constant chip load on the cutting force of Hastelloy X during half-immersion up-milling and half-immersion down-milling. In both half-immersions, the simulation results and experimental results are in good agreement. The percentage contribution of feed force, normal force and axial force to the resultant force can be arranged descendingly from high to low as axial force > normal force > axial force. Moreover, feed force, normal force, axial force and resultant force have a U-shaped behaviour. The spindle speed of 24,100 rpm and a chip load of 0.019 mm/tooth were found to achieve both low cutting force and high MRR. Universiti Malaysia Pahang 2021 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/96910/1/ABSTRACT.pdf Mohd Nor, N. A. and Baharudin, B. T. Hang Tuah and Ghani, G. A. and Mohd Ariffin, Mohd Khairol Anuar and Leman, Zulkiflle and Ismail, Nazarul Abidin and A., Ginting (2021) Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X. International Journal of Automotive and Mechanical Engineering, 18 (2). 8658 - 8667. ISSN 2229-8649; ESSN: 2180-1606 https://journal.ump.edu.my/ijame/article/view/5480/1351 10.15282/ijame.18.2.2021.03.0659 |
| spellingShingle | Mohd Nor, N. A. Baharudin, B. T. Hang Tuah Ghani, G. A. Mohd Ariffin, Mohd Khairol Anuar Leman, Zulkiflle Ismail, Nazarul Abidin A., Ginting Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title | Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title_full | Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title_fullStr | Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title_full_unstemmed | Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title_short | Effect of increasing spindle speed at a constant chip load on cutting force behaviour of Hastelloy X |
| title_sort | effect of increasing spindle speed at a constant chip load on cutting force behaviour of hastelloy x |
| url | http://psasir.upm.edu.my/id/eprint/96910/ http://psasir.upm.edu.my/id/eprint/96910/ http://psasir.upm.edu.my/id/eprint/96910/ http://psasir.upm.edu.my/id/eprint/96910/1/ABSTRACT.pdf |